EV Charging Control to Prevent Auxiliary Battery Over-Discharge

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Solution Overview

Problem

Electrified vehicles face issues with troubles caused by repeated activation requests from external charging equipment while the power supply connector is connected, leading to potential over-discharge of the auxiliary battery.

Innovation Solution

The electrified vehicle is equipped with a control device that activates and deactivates an in-vehicle device using an auxiliary battery based on periodic activation requests from the external charging equipment. The control device prohibits further activation when a predetermined power consumption threshold is reached, preventing over-discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the in-vehicle device is activated in response to repeated activation requests from external charging equipment, then the charging process can be properly executed, but the auxiliary battery may become over-discharged

Engineering Contradiction:
Improvecharging process executionVSAvoidauxiliary battery charge
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control device checks the remaining charge of the auxiliary battery before activating the in-vehicle device in response to activation requests from external charging equipment. By performing this check in advance (preliminary action), the system prevents activation that would lead to over-discharge, thus resolving the contradiction between reliable charging execution and preserving auxiliary battery charge.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the in-vehicle device is activated repeatedly while the power supply connector is connected, then charging requests are properly handled, but the remaining charge of the auxiliary battery decreases

Engineering Contradiction:
Improvecharging request handlingVSAvoidauxiliary battery remaining charge
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The control device continuously monitors the remaining charge of the auxiliary battery and uses this feedback information to decide whether to activate the in-vehicle device in response to activation requests. When the remaining charge falls below a predetermined threshold, the control device prohibits activation, thus adapting the system's response to charging requests based on the current battery state and preventing further charge depletion.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250196713A1Electrified vehicle
Publication Date: 2025.06.19 TOYOTA JIDOSHA KK
  • US20250196713A1 patent drawing
  • US20250196713A1 patent drawing
  • US20250196713A1 patent drawing

AI summary

An electrified vehicle includes a battery, an inlet to which a power supply connector of an external charging equipment is connected, a predetermined in-vehicle device that uses an auxiliary battery as a power source and is used for charging the battery, and a control device that activates the predetermined in-vehicle device in response to an activation request periodically transmitted from the external charging equipment while the power supply connector is connected to the inlet, and stops the predetermined in-vehicle device in response to a transmission stop of the activation request, and the control device prohibits the activation of the predetermined in-vehicle device in response to the activation request when the physical quantity representing the power consumption of the predetermined in-vehicle device becomes equal to or more than a predetermined threshold while the charging of the battery is stopped and the power supply connector is connected to the inlet.