EV Charging Connector Anti-Theft Locking Mechanism

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Solution Overview

Problem

Electric vehicle charging connectors are vulnerable to theft during extended charging sessions, especially when users leave their vehicles unattended, as existing solutions do not effectively prevent unauthorized separation or theft.

Innovation Solution

An anti-theft method and apparatus that verifies the connection between the vehicle socket and charging plug, locks them during charging, and uses a smart-key system for user authentication to determine unlock conditions, outputting warnings if separation occurs without proper authentication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the charging connector is left unattended during extended charging sessions, then the charging operation can be performed without continuous user presence, but the charging connector becomes vulnerable to theft or unauthorized separation

Engineering Contradiction:
Improveuser presence requirementVSAvoidconnector security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary authentication through smart-key communication before enabling charging, and pre-arranges the locking mechanism to engage automatically upon connection. This preliminary action ensures security measures are in place before the charging session begins, allowing unattended operation while maintaining security.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a controller as an intermediary between the charging connector and the locking mechanism. The controller receives authentication results, determines unlock conditions, and controls the locking/unlocking operations. This intermediary enables automated security management without requiring continuous user presence.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a locking mechanism is implemented to prevent theft, then the charging connector security is improved, but the system complexity increases

Engineering Contradiction:
Improveconnector securityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the locking mechanism with the existing charging connector structure, integrating the lock into the connector housing rather than adding a separate independent system. The controller is integrated with the charging management system, combining multiple functions into unified components to minimize overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements self-service through automated authentication and locking control. The controller automatically determines unlock conditions based on smart-key authentication results and controls the locking mechanism without requiring manual user intervention. This self-service approach reduces the need for complex user interfaces and manual control systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If authentication procedures are required for unlocking, then the anti-theft effectiveness is improved, but the charging operation time increases due to additional verification steps

Engineering Contradiction:
Improveanti-theft effectivenessVSAvoidcharging operation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs authentication through smart-key communication before the charging session begins or immediately upon connection. By completing the authentication procedure in advance, the actual charging time is not extended, as the authentication occurs during the connection establishment phase rather than during the charging process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors the charging state and communicates with the smart-key system to determine unlock conditions. The system provides feedback by checking authentication status at predetermined intervals or upon separation signal reception, enabling rapid response without requiring continuous user presence or extending charging time.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10081333B2Electric vehicle charging connector anti-theft method and apparatus
Publication Date: 2018.09.25 HYUNDAI MOTOR CO LTD
  • US10081333B2 patent drawing
  • US10081333B2 patent drawing
  • US10081333B2 patent drawing

AI summary

A method for controlling a charging connector anti-theft apparatus includes: verifying a connection between a socket of a vehicle and a charging plug included in a charging connector outside of the vehicle; locking the socket and the charging plug upon initiation of charging the vehicle; determining unlock conditions of the charging plug through communication with a smart-key; and outputting a warning sound or warning light upon reception of a separation signal indicating that the socket and the charging plug have been separated when the determined unlock conditions are not satisfied.