EV Charging Control Device Maintaining Constant Load Resistance

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Solution Overview

Problem

Existing wireless power transmission systems for electric vehicles face inefficiencies in charging due to varying load resistance and state of charge (SOC) of the battery, leading to reduced power transmission efficiency when switching between constant current and constant voltage control modes.

Innovation Solution

An electric vehicle charging system that includes a control device with a battery voltage detecting unit and a charging current value setting unit, which adjusts the charging current to maintain a constant load resistance during charging, switching to constant-power mode when the SOC or battery voltage is below a threshold, ensuring high efficiency throughout the charging process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If constant voltage control is used to charge the battery, then the battery voltage is maintained at a stable level, but the charging power is reduced leading to lower power transmission efficiency

Engineering Contradiction:
Improvebattery voltage stabilityVSAvoidpower transmission efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies dynamics by switching from static constant voltage control to dynamic constant resistance control. The charging current is continuously adjusted based on real-time battery voltage feedback to maintain constant resistance, enabling the system to adapt to changing battery conditions while maintaining high power transmission efficiency throughout the charging process

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the control parameter from voltage (constant voltage mode) to resistance (constant resistance mode). By controlling the charging current to maintain constant resistance rather than constant voltage, the system achieves both high power transmission efficiency and appropriate charging rates across different battery states

Inventive Principle:
Principle #35Parameter changes

2Power

If constant current control is used to charge the battery, then the charging power is maintained at high levels, but the battery voltage becomes unstable and may lead to overcharging

Engineering Contradiction:
Improvecharging powerVSAvoidbattery voltage stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent implements feedback control by continuously monitoring battery voltage and adjusting the charging current accordingly. The control device uses the detected battery voltage to calculate the required charging current that maintains constant resistance, ensuring both high charging power and voltage stability through closed-loop control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static constant current control to dynamic constant resistance control. The charging current is continuously adjusted based on real-time battery voltage feedback, allowing the system to maintain high power while adapting to changing battery conditions and preventing overcharging

Inventive Principle:
Principle #15Dynamics

3Loss of time

If the charging current is increased to charge the battery faster, then the charging time is reduced, but the load resistance decreases leading to lower power transmission efficiency

Engineering Contradiction:
Improvecharging timeVSAvoidpower transmission efficiency
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The patent changes the control approach from fixed current or voltage to dynamic resistance-based control. By maintaining constant resistance through continuous adjustment of charging current based on battery voltage, the system optimizes the balance between charging speed and power transmission efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses dynamic control where the charging current is continuously adjusted to maintain constant resistance. This allows the charging rate to adapt to battery conditions, achieving fast charging when appropriate while maintaining high efficiency, rather than using fixed high current that would reduce efficiency

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains high charging efficiency by keeping the load resistance constant, preventing efficiency drops and extending battery life, while also allowing for user-controlled or automated switching between charging modes based on battery state.

Implementation Method 1

a reception coil configured to receive, by wireless power transmission, AC power transmitted from an electrical transmission circuit outside of the vehicle

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

The battery is charged with power obtained by rectifying the AC power received by the reception coil

Methodology Applied
Scientific EffectRectification:

Data Source

PatentUS10439451B2Electric vehicle
Publication Date: 2019.10.08 HONDA MOTOR CO LTD
  • US10439451B2 patent drawing
  • US10439451B2 patent drawing
  • US10439451B2 patent drawing

AI summary

An electric vehicle includes a charging circuit and a control device. The control device is configured to set a charging current value by increasing the charging current value over time while a voltage of a battery of the charging circuit increases so that a load resistance value of the charging circuit is constant in a constant-resistance charging mode, at the time of continuing charging of the battery. The control device is configured to initiate the constant-resistance charging mode based on a determination by the control device that an SOC of the battery or the voltage of the battery is at or above a predetermined threshold value, or based on an input from a user. The control device is configured to initiate a constant-power control charging mode in which charging power of the charging circuit is constant.