EV Charging Station Power Buffering at Grid Limit

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Solution Overview

Problem

Electric vehicle charging systems face issues with exceeding grid power limits due to sudden changes in charging power, leading to potential backfeeding into the network and system disruptions, especially when using electrical storage systems.

Innovation Solution

Implementing a method to control the electrical storage system's power output before each charging action, allocating a budget for each charging operation that includes power and duration, ensuring the grid limits are not exceeded by synchronizing power from the storage system with the vehicle's charging demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If an electrical storage system is added to increase power output from the charging station, then the charging power can exceed the grid limit, but the system complexity increases and may cause power backfeeding or exceed grid limits

Engineering Contradiction:
Improvecharging powerVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The controller receives information about the approaching vehicle and sends a signal to the electrical storage system to change its power output before the vehicle actually connects for charging. This preliminary action allows the storage system to pre-position power levels, ensuring that when charging begins, the total power drawn from the grid does not exceed limits, while avoiding the need for complex real-time coordination during charging operations.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the charging power is increased to meet vehicle demands, then the charging speed improves, but the grid limit may be exceeded causing fuse blowouts and system disruptions

Engineering Contradiction:
Improvecharging speedVSAvoidsystem stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller continuously monitors the charging status of vehicles and the state of the electrical storage system, and adjusts the power output from the storage system accordingly. When a vehicle connects and begins charging, the controller receives this information and coordinates the storage system's power discharge to match the vehicle's charging demands while maintaining grid limits, preventing fuse blowouts and system disruptions.

Inventive Principle:
Principle #23Feedback

3Speed

If the electrical storage system operates independently to provide power, then the response time to vehicle charging demands improves, but the coordination with the grid becomes complex requiring precise timing

Engineering Contradiction:
Improveresponse timeVSAvoidcoordination complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The controller acts as an intermediary between the electrical storage system, the charging points, and the grid. It receives information from charging points about approaching vehicles, coordinates the storage system's power output changes, and ensures synchronization with grid limits. This intermediary role simplifies the coordination complexity by centralizing the control logic and communication protocols in a single management unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20230264592A1Charging of Electric Vehicles
Publication Date: 2023.08.24 ABB (SCHWEIZ) AG
  • US20230264592A1 patent drawing

AI summary

A method of operating a charging station of an electric vehicle and a charging station. The charging station including multiple of charging points for charging electrical vehicles and an energy storage system, the charging station being connected to an electrical network for providing power to the multiple of charging points and the energy storage system is adapted to be charged from the electrical network and adapted to provide power to the multiple of charging points. The method includes receiving information of a vehicle required to be charged in a charging point, providing a signal from the charging point to the energy storage system indicating the approaching charging, receiving the signal from the charging point in an energy storage system, ramping down charging of the energy storage system if the energy storage system is being charged, and providing power from the energy storage system to the multiple of charging points if the charging power from the multiple of charging points exceeds the power limit of the electrical network, and charging the vehicle.