Smart EV Charging Controller Grid Integration and Stability

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Solution Overview

Problem

The existing infrastructure for electric vehicle charging is inadequate to support a significant transition to electric vehicles, as it would overload transformers and require costly upgrades in capacity and intelligence to manage peak demand and energy distribution effectively.

Innovation Solution

A 'smart' electric vehicle system that integrates communication technologies, battery management, and grid tie inverters to aggregate vehicle batteries for energy storage and release, enabling grid-to-vehicle and vehicle-to-grid charging, which helps stabilize the power grid by using vehicle batteries to absorb excess power during low-load periods and provide buffer power during high-load periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the existing power infrastructure is used to charge electric vehicles, then charging can be provided to EVs, but the transformers will be overloaded and require costly upgrades

Engineering Contradiction:
ImproveEV charging capacityVSAvoidtransformer capacity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary charging actions during off-peak hours when demand is low and electricity rates are lower. The smart charging controller schedules EV charging to occur during these periods, accumulating charge in the vehicle batteries before peak demand periods begin, thereby avoiding overloading transformers during high-demand times.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging system dynamically adjusts charging rates based on real-time grid conditions, transformer capacity, and electricity pricing. The smart charging controller continuously monitors grid status and modulates charging power delivery, transitioning between different charging rates to optimize both EV charging productivity and transformer reliability.

Inventive Principle:
Principle #15Dynamics

2Productivity

If infrastructure capacity is increased to support more EV charging, then more EVs can be charged, but the cost of infrastructure upgrades increases

Engineering Contradiction:
ImproveEV charging capacityVSAvoidinfrastructure investment
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system enables EV batteries to serve as distributed energy storage resources that support the grid during peak periods. Through vehicle-to-grid (V2G) capability, charged EVs can discharge power back to the grid, effectively turning the EV fleet into a self-service energy resource that reduces the need for additional centralized infrastructure investment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The charging infrastructure is designed to perform multiple functions: charging EVs during off-peak hours, storing energy in vehicle batteries, and providing back-to-grid power during peak demand. This multi-functionality allows the same infrastructure to support both EV productivity and grid reliability without requiring separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If smart power routing capability is added to manage peak demand, then power distribution efficiency improves, but the system complexity increases

Engineering Contradiction:
Improvepower distribution efficiencyVSAvoidsmart grid system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The smart charging controller implements feedback mechanisms that continuously monitor grid conditions, electricity pricing, and charging status. This feedback information is used to automatically adjust charging schedules and rates, optimizing power distribution efficiency without requiring complex manual intervention or centralized control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The smart charging controller acts as an intermediary layer between the EV charging system and the power grid. It manages the complexity of smart power routing by handling scheduling, rate adjustment, and grid interaction logic locally at the charging station, thereby reducing the complexity burden on the overall grid system while maintaining efficient power distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the grid's stability and efficiency by utilizing electric vehicle batteries for demand response and frequency smoothing, reducing the need for costly infrastructure upgrades and optimizing energy usage.

Implementation Method 1

a voltage sensor connected to the computer and associated programming for measuring battery voltage, and as well as a current sensor connected to the computer and programming for measuring battery current

Methodology Applied
Scientific EffectVoltage measurement: Ohm's Law

Implementation Method 2

The charging station may include a grid tie inverter connected to a power grid, which enables bidirectional power flow between the electric vehicle battery and the power grid

Methodology Applied
Scientific EffectElectrical energy conversion: Electromagnetic Induction

Implementation Method 3

The inverter is a power electronic device that converts direct current (DC) to alternating current (AC) or vice versa

Methodology Applied
Scientific EffectDC to AC conversion: Electromagnetic Induction

Data Source

PatentUS9026347B2Smart electric vehicle (EV) charging and grid integration apparatus and methods
Publication Date: 2015.05.05 RGT UNIV OF CALIFORNIA
  • US9026347B2 patent drawing
  • US9026347B2 patent drawing
  • US9026347B2 patent drawing

AI summary

An expert system manages a power grid wherein charging stations are connected to the power grid, with electric vehicles connected to the charging stations, whereby the expert system selectively backfills power from connected electric vehicles to the power grid through a grid tie inverter (if present) within the charging stations. In more traditional usage, the expert system allows for electric vehicle charging, coupled with user preferences as to charge time, charge cost, and charging station capabilities, without exceeding the power grid capacity at any point. A robust yet accurate state of charge (SOC) calculation method is also presented, whereby initially an open circuit voltage (OCV) based on sampled battery voltages and currents is calculated, and then the SOC is obtained based on a mapping between a previously measured reference OCV (ROCV) and SOC. The OCV-SOC calculation method accommodates likely any battery type with any current profile.