Quick-Charging Line Y-Capacitor Layout for EV Noise Isolation

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Solution Overview

Problem

The quick-charging line for electric vehicles lacks a noise countermeasure, leading to potential noise interference from circuits like DC/DC converters during quick charging.

Innovation Solution

Incorporating a quick-charging line with a first noise filter, such as Y capacitors, connected between noise-generating components and the quick-charging system to eliminate noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a quick-charging line is used to supply large DC power to the storage battery, then charging speed is improved, but noise from circuits like DC/DC converters flows into the quick-charging system

Engineering Contradiction:
Improvecharging speedVSAvoidnoise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A common ground line is introduced as an intermediary connection between the noise-generating circuit (DC/DC converter) and the quick-charging system. This common ground line provides a dedicated return path for noise currents, preventing them from flowing into the quick-charging system while maintaining the high-speed charging function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The noise elimination function is extracted as a separate concern from the quick-charging line. By providing a dedicated common ground line specifically for noise current return, the noise path is separated from the power transmission path, allowing the quick-charging line to focus on efficient power delivery without being contaminated by noise currents.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-generated harmful factors

If a noise filter is added to the quick-charging line, then noise elimination is improved, but device complexity increases

Engineering Contradiction:
ImprovenoiseVSAvoidstructure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The common ground line serves as a simple intermediary structure that eliminates noise without requiring complex filtering components. By establishing a dedicated return path for noise currents through this intermediate ground connection, the system achieves noise elimination using basic electrical connection principles rather than complex active or passive filters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces noise interference in the quick-charging system, preventing noise from noise-generating components from flowing into the system.

Implementation Method 1

a Y capacitor that eliminates noise

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a first noise filter that is disposed on the quick-charging line and eliminates noise

Methodology Applied
Scientific EffectElectromagnetic interference filtering: Filter (electronic)

Data Source

PatentUS12269355B2Charging apparatus
Publication Date: 2025.04.08 PANASONIC AUTOMOTIVE SYST CO LTD
  • US12269355B2 patent drawing

AI summary

Provided are a charging device and a vehicle capable of reducing the amount of noise flowing into a quick-charging facility. The pair of charging lines connecting the quick-charging facility (20) to an onboard battery (30) are referred to as quick-charging lines, and each of these quick-charging lines is provided with a relay (16-1, 16-2). Each relay (16-1, 16-2) is used to switch the current flowing in the respective quick-charging line on and off, the current being switched on during quick-charge and being switched off during normal charging. Each quick-charging line has a Y-capacitor (17) connected thereto closer to a QC port (15) than the respective relay (16-1, 16-2).