Autonomous EV Charging Robot Control for Reliable Cable Coupling

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Solution Overview

Problem

Charging robots face challenges in recognizing electric vehicles, coupling and decoupling charging cables, and managing malfunctions, which can negatively impact the electric vehicle charging process and consumer demand.

Innovation Solution

A charging robot control apparatus that identifies vehicle type and VIN, controls charging operations based on parking state and battery level, manages cable connection and disconnection, and performs safety inspections to ensure safe and automated charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a charging robot performs autonomous charging operations, then user convenience is improved, but system reliability deteriorates due to malfunctions in vehicle recognition, cable coupling, and charging management

Engineering Contradiction:
Improveuser convenienceVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements comprehensive feedback mechanisms including vehicle recognition feedback through camera systems, charging port detection feedback, cable coupling status feedback, and battery level feedback. The control apparatus continuously monitors operation status and provides real-time feedback to adjust charging operations, ensuring reliable autonomous operation while maintaining user convenience.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The charging robot is designed to perform self-service functions including autonomous navigation to vehicles, self-recognition of charging ports, automatic cable coupling and decoupling, and autonomous charging management. The system independently completes the entire charging process without user intervention, improving convenience while maintaining reliability through automated control.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If the charging robot performs comprehensive safety inspections, then safety is improved, but operation time increases due to obstacle detection and safety function verification

Engineering Contradiction:
ImprovesafetyVSAvoidoperation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent implements preliminary safety inspections before charging operations begin, including obstacle detection in the operation area, vehicle recognition verification, and charging port accessibility checks. By performing these safety checks in advance, the system ensures safety without significantly increasing overall operation time, as the inspections are integrated into the autonomous navigation and positioning processes.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250381870A1Charging robot control apparatus and method thereof
Publication Date: 2025.12.18 HYUNDAI MOTOR CO LTD
  • US20250381870A1 patent drawing
  • US20250381870A1 patent drawing
  • US20250381870A1 patent drawing

AI summary

A charging robot control apparatus includes a memory storing computer-executable instructions and at least one processor that accesses the memory and executes the instructions. The at least one processor identifies at least one of a vehicle type of a vehicle or a vehicle information number (VIN) of the vehicle, or any combination thereof by means of a vehicle's number, based on recognizing the vehicle's number, controls a charging robot to perform charging of the vehicle, when a parking state of the vehicle is a parking completion state and receiving a charging request from the vehicle, and controls the charging robot to end the charging of the vehicle, based on a target battery amount of the vehicle.