EV Charging Simulator for Multi-Protocol Independent Testing

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Solution Overview

Problem

The existing testing processes for charging pile apparatuses and management-system apparatuses face challenges such as the inability to verify programs independently, the need for complex hardware setups, lengthy code modification processes due to hard-coded parameters, and the complexity of handling multiple charging protocols, leading to inefficient testing operations.

Innovation Solution

A testing simulator for electric vehicles that includes a user interface and processing circuit, capable of setting communication protocol data and forming local area networks with charging pile apparatuses and management-system apparatuses through secure shell and websocket protocols, allowing for independent verification and streamlined parameter transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the charging pile apparatus program and management-system apparatus program are tested separately, then the testing process becomes simpler, but the programs cannot be verified independently without each other

Engineering Contradiction:
Improvetesting setup complexityVSAvoidindependent verification capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent creates a simulated charging pile apparatus that replicates the functionality of the real charging pile. This simulation allows the management-system apparatus program to be tested independently without requiring the actual charging pile, thus resolving the contradiction between simplified testing and independent verification capability

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a simulated charging pile apparatus as an intermediary between the management-system apparatus and the actual charging pile. This intermediary enables independent testing of the management system while maintaining compatibility with the real charging pile through standardized communication protocols

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If real external hardware apparatuses are used for testing, then accurate parameter data can be obtained, but the testing setup becomes large and complex

Engineering Contradiction:
Improveparameter data accuracyVSAvoidhardware setup complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces real external hardware apparatuses (power supply equipment, credit card verification apparatus) with simulated versions that generate and process parameter data software-based. This maintains data accuracy for testing while eliminating the need for large, complex hardware setups

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent extracts the essential functionality of external hardware apparatuses and implements it within the simulated charging pile apparatus. This separation allows the core testing parameters to be obtained through software simulation rather than requiring physical hardware connections

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If parameters are hard-coded in the program codes, then the program structure remains simple, but the testing process time increases due to code modification and recompilation

Engineering Contradiction:
Improveprogram structure simplicityVSAvoidtesting process time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent implements dynamic parameter configuration in the simulated charging pile apparatus, allowing parameters to be modified through configuration files or user interface settings rather than hard-coding. This enables rapid parameter changes during testing without requiring code modification and recompilation, significantly reducing testing process time while maintaining program structure simplicity

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If multiple charging protocols are supported, then the system becomes more versatile, but the preparation work for online verification becomes complex

Engineering Contradiction:
Improvecharging protocol compatibilityVSAvoidprotocol preparation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The simulated charging pile apparatus is designed with universal support for multiple charging protocols (GB/T, CCS, NACS). It can dynamically adapt to different protocol requirements through configuration settings, enabling the management-system apparatus to be tested with various protocols without increasing preparation work complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements protocol switching through parameter changes in the simulated charging pile apparatus. By modifying communication protocol parameters and data formats in the simulation, the system can support multiple charging protocols while keeping the preparation work simple and standardized

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260030143A1Testing simulator for electric vehicle and testing method for electric vehicle
Publication Date: 2026.01.29 DELTA ELECTRONICS INC(CN)
  • US20260030143A1 patent drawing
  • US20260030143A1 patent drawing
  • US20260030143A1 patent drawing

AI summary

A testing simulator for an electric vehicle includes a user interface setting a first electric vehicle communication protocol data and a second electric vehicle communication protocol data and a processing circuit storing a client main program. The user interface transmits the first electric vehicle communication protocol data to the processing circuit. The processing circuit imports the first electric vehicle communication protocol data into the client main program. The processing circuit receives a requested signal transmitted by a charging pile management-system apparatus adapted to the first electric vehicle communication protocol data in a wired manner. The processing circuit transmits a customized response signal corresponding to the requested signal to the charging pile management-system apparatus through the client main program using the first electric vehicle communication protocol data.