EV Charging Device Switching Mechanism Prevents Simultaneous Connections

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Solution Overview

Problem

Electric vehicles face user-unfriendliness due to lengthy charging times when using household commercial power sources, and the risk of simultaneous high-speed and normal charging when both connectors are provided, leading to potential incorrect plug connections.

Innovation Solution

A charging device with distinct first and second charging circuits, each with different connection terminals, and a switching mechanism to prevent simultaneous charging, ensuring that the vehicle is charged through either the faster or initially connected circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If both high-speed charging connector and normal charging connector are provided on the vehicle body, then charging versatility is improved, but the risk of mistaken simultaneous connection increases

Engineering Contradiction:
Improvecharging versatilityVSAvoidconnection safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines both the high-speed charging connector and normal charging connector into a single integrated connector assembly. This merging approach allows the vehicle to support both charging types while preventing simultaneous connection through a unified switching mechanism controlled by a control unit, thus resolving the contradiction between versatility and safety

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control unit monitors the connection status of both charging circuits and automatically switches between them based on detected conditions. This feedback mechanism ensures that only one charging circuit operates at a time, preventing harmful simultaneous charging while maintaining the ability to accept both connector types

Inventive Principle:
Principle #23Feedback

2Productivity

If simultaneous high-speed charging and normal charging are performed, then charging speed is improved, but system reliability deteriorates due to potential conflicts

Engineering Contradiction:
Improvecharging speedVSAvoidcharging system stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a dynamic switching mechanism where the control unit continuously monitors connection status and automatically transitions between high-speed charging and normal charging modes. This dynamic control prevents simultaneous operation conflicts while optimizing charging speed based on available resources and battery state

Inventive Principle:
Principle #15Dynamics

3Loss of time

If charging time is reduced using high-speed charger, then user convenience is improved, but infrastructure complexity increases

Engineering Contradiction:
Improvecharging timeVSAvoidinfrastructure complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent designs a universal connector assembly that can accept both high-speed charging connectors and normal charging connectors. This multi-functional design allows the vehicle to utilize fast charging infrastructure when available (reducing charging time) while maintaining compatibility with standard charging infrastructure, without requiring separate dedicated connectors for each charging type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8427103B2Charging device for electric vehicle
Publication Date: 2013.04.23 SUBARU CORP
  • US8427103B2 patent drawing
  • US8427103B2 patent drawing
  • US8427103B2 patent drawing

AI summary

The present invention provides a charging device for an electric vehicle with which optimal charging can be performed reliably when charging a storage device of the electric vehicle, without performing fast charging and normal charging at the same time.