EV Charging Connection Detection for Accurate Remaining Time

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Solution Overview

Problem

Conventional electric vehicles experience discomfort for users when charging is interrupted by the operation of a switch on the cable device connecting the charging device to an external power source, causing the remaining charge time to be cleared and treated as a new charge, leading to an inaccurate display of charging status.

Innovation Solution

The electric vehicle incorporates a connection detection device and a controller that retains the supplied power and calculates the remaining charge time even when the connection is interrupted, ensuring continuous and accurate display of charging status by using a connection switch to transmit connection signals and maintaining chargeable power before disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the connection switch on the cable device is operated to interrupt power supply, then the power supply is disconnected, but the remaining charge time is incorrectly cleared and treated as a new charge, causing user discomfort

Engineering Contradiction:
Improvecharging status accuracyVSAvoiduser experience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection detection device provides feedback to the controller about the connector state. The controller uses this feedback to determine whether to clear the remaining charge time - only clearing it when the connector is actually disconnected, not when the switch is temporarily operated. This feedback mechanism resolves the contradiction by maintaining charging status accuracy while avoiding unnecessary resets that would cause user discomfort.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The connection detection device acts as an intermediary between the physical connector state and the controller's charging status management. It provides accurate information about whether the cable is truly disconnected, enabling the controller to make informed decisions about whether to reset the remaining charge time display, thus preventing incorrect status clearing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the controller clears remaining charge time when power supply is interrupted, then the charging status is reset, but this causes inaccurate display when the interruption is temporary

Engineering Contradiction:
Improvecharging status display accuracyVSAvoidremaining charge time information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The connection detection device provides continuous feedback to the controller about the connector state. This feedback allows the controller to distinguish between temporary switch operations (connector still connected) and permanent disconnections (connector actually removed). The controller only clears the remaining charge time information when the feedback indicates true disconnection, preserving information during temporary interruptions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller checks the connector state before clearing the remaining charge time information. This preliminary verification ensures that information is only lost when appropriate - when the cable is truly disconnected - and not during temporary switch operations where the charging session should be maintained.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230294531A1Electric vehicle
Publication Date: 2023.09.21 TOYOTA JIDOSHA KK
  • US20230294531A1 patent drawing
  • US20230294531A1 patent drawing
  • US20230294531A1 patent drawing

AI summary

The controller retains the supply power before receiving the connection signal in the disconnected state and calculates the remaining charging time, when a connection signal of the disconnection state is received by operating the connection switch while the charging device is charging the power storage device using power from the external power source with the charging device connected to the external power source via the cable device, and further when the connection between the vehicle side connector and the cable side connector is detected by the connection detection device.