Electric Vehicle Coasting Torque Control for Wheel Slip Stability

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Solution Overview

Problem

Hybrid electric and pure electric vehicles face challenges in maintaining driving stability on low friction road surfaces and improving fuel efficiency, particularly due to wheel slip issues and the inefficiencies of conventional braking systems.

Innovation Solution

A vehicle system comprising a motor, a modulator, and a controller that adjusts coasting torque through pulse width modulation (PWM) based on control values, with the controller determining wheel slip and road surface conditions to manage torque levels, ensuring stability and regenerative braking without hydraulic brake usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If coasting torque is increased to improve fuel efficiency through regenerative braking, then energy recovery is improved, but wheel slip occurs on low friction road surfaces reducing driving stability

Engineering Contradiction:
Improveenergy recoveryVSAvoiddriving stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements dynamic adjustment of coasting torque control strategies based on real-time detection of wheel slip conditions. The controller monitors wheel rotation speeds and dynamically switches between coasting control and safety control modes, adjusting the modulation values sent to the motor controller to prevent wheel slip while maximizing regenerative braking efficiency when conditions permit

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs feedback control by continuously monitoring wheel rotation speeds through sensors and comparing detected values with threshold values. When wheel slip is detected (when the difference in rotation speeds exceeds a threshold for a predetermined time), the controller receives feedback and automatically adjusts the coasting torque by modifying the modulation value, creating a closed-loop control system that balances energy recovery with driving stability

Inventive Principle:
Principle #23Feedback

2Speed

If hydraulic brake is used to stop the vehicle quickly, then deceleration performance is improved, but energy is lost without regenerative braking

Engineering Contradiction:
Improvedeceleration performanceVSAvoidenergy loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent changes the control parameters of the motor operating in generator mode to optimize regenerative braking performance. By adjusting modulation values (PWM duty cycles) and torque commands based on vehicle speed, battery state of charge, and wheel slip detection, the system maximizes energy recovery while maintaining adequate deceleration capability, reducing reliance on hydraulic braking

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances driving stability and fuel efficiency by variably controlling coasting torque during wheel slip events and performing motor regenerative braking, reducing the loss associated with hydraulic braking.

Implementation Method 1

a motor for providing a driving force to the plurality of wheels based on electrical energy stored in a battery

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

The controller may calculate a modulation value through a pulse width modulation (PWM) method based on at least one of the first control value or the second control value

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS11077757B2Vehicle and control method thereof
Publication Date: 2021.08.03 HYUNDAI MOTOR CO LTD
  • US11077757B2 patent drawing
  • US11077757B2 patent drawing
  • US11077757B2 patent drawing

AI summary

A vehicle includes: a plurality of wheels; a motor for providing a driving force to the plurality of wheels based on electrical energy stored in a battery; a modulator for controlling a number of rotations of the motor; and a controller for controlling the modulator based on a first control value at a coasting control and controlling the modulator based on a second control value when a wheel slip occurs in a safety control.