Electric Vehicle Current Limiting for Extended Range

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Solution Overview

Problem

Standard electric vehicles cannot be driven when the battery voltage decreases to a predetermined level, triggering under voltage protection (UVP) mode, limiting their maximum drivable distance due to uncontrolled current output.

Innovation Solution

A system that includes a remaining battery capacity calculator, a controller to limit the output current to a predetermined value, a navigation unit to determine nearby charging stations, and a display unit to inform the driver, ensuring the electric vehicle can travel the maximum distance by optimizing current output based on battery capacity, route conditions, and weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery voltage decreases to a predetermined level, then under voltage protection mode is activated, but the electric vehicle cannot be driven

Engineering Contradiction:
Improvebattery protectionVSAvoiddriving capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the current limit based on remaining battery capacity. When battery voltage decreases, the controller automatically reduces the current limit to extend driving distance, transforming the static UVP threshold into a dynamic control parameter that adapts to battery state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes the current limit parameter from its normal value to a reduced value when remaining battery capacity falls below a threshold. This parameter change allows the vehicle to operate in a restricted mode that extends range while preventing complete battery depletion

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If uncontrolled current output is used, then the electric vehicle can operate freely, but the maximum drivable distance is limited

Engineering Contradiction:
Improveoperational freedomVSAvoiddrivable distance
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The system continuously monitors remaining battery capacity and provides feedback to the controller. Based on this feedback, the controller adjusts the current limit in real-time, creating a closed-loop control system that optimizes drivable distance while maintaining operational freedom within safe boundaries

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system calculates remaining battery capacity in advance and determines the appropriate current limit before the battery reaches critical low voltage levels. This preliminary action prevents complete battery depletion while maximizing the usable driving distance

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9387775B2System for controlling driving of electric vehicle and method of the same
Publication Date: 2016.07.12 SAMSUNG SDI CO LTD
  • US9387775B2 patent drawing
  • US9387775B2 patent drawing
  • US9387775B2 patent drawing

AI summary

A system for controlling driving of an electric vehicle including a motor and a method of the same are disclosed. In one aspect, the system includes a battery configured to output a driving current to the motor and a battery capacity calculator configured to determine the remaining battery capacity of the battery. The system also includes a controller configured to limit the driving current to a predetermined current limit value or less when the remaining battery capacity reaches a first predetermined value.