Electric Vehicle Dual Charging Circuit for Reliable Initial Power

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Solution Overview

Problem

Existing electric vehicle charging systems are prone to errors during initial charging, leading to potential vehicle malfunction or damage, especially in manned driving scenarios, due to reliance on software-controlled charging circuits that lack accuracy and are vulnerable to software or controller errors.

Innovation Solution

Incorporating a hardware type condenser charging circuit that operates independently of software control, allowing for direct switching and voltage monitoring, to ensure reliable and accurate initial charging, with the option to switch to software charging when hardware is partially broken.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a software type condenser charging circuit is used to control initial charging, then the charging process can be monitored and controlled, but the system becomes vulnerable to software or controller errors that may prevent charging or cause electrical breakdown

Engineering Contradiction:
Improvecharging reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charging control function is segmented into two independent circuits: a software type condenser charging circuit for normal operation and a hardware type condenser charging circuit for backup. This segmentation ensures that software errors in one circuit do not affect the other, thereby improving charging reliability while maintaining manageable complexity through functional division.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the control parameter from purely software-based to a hybrid approach where the hardware circuit provides direct electrical control independent of software states. This parameter change allows the system to bypass software errors by switching to hardware-level control, resolving the contradiction between reliability and complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If software control is used to monitor voltage during initial charging, then charging can be managed, but accuracy of initial charging control is insufficient due to indirect monitoring

Engineering Contradiction:
Improvevoltage monitoring accuracyVSAvoidcharging time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The hardware type condenser charging circuit acts as an intermediary that provides direct voltage monitoring and control capability. This intermediary circuit bypasses the indirect software-based monitoring path, enabling more accurate and immediate voltage detection during initial charging, thereby improving measurement precision without significant time loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If only software control is used for initial charging, then the system is simpler to implement, but errors in software or controller operations may cause the DC-link condenser or loads to electrically break

Engineering Contradiction:
Improvesystem implementation easeVSAvoidelectrical damage risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The hardware type condenser charging circuit is designed as a pre-prepared backup system that cushions against software or controller errors. This prior cushioning ensures that if software errors occur during initial charging, the hardware circuit can take over to prevent electrical damage to the DC-link condenser or loads, thereby reducing harmful factors while maintaining ease of manufacture through modular design.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This dual charging system prevents vehicle malfunction and electrical damage by ensuring normal charging even with software or controller errors, improving accuracy and safety, particularly in manned driving conditions, and allowing for efficient operation in both manned and unmanned modes.

Implementation Method 1

a direct-current (DC) power source; a DC-link condenser

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10843568B2Electric vehicle
Publication Date: 2020.11.24 HANWHA AEROSPACE CO LTD
  • US10843568B2 patent drawing
  • US10843568B2 patent drawing
  • US10843568B2 patent drawing

AI summary

In an electric vehicle, a power supplier includes a software type condenser charging circuit and a hardware type condenser charging circuit. The software capacitor charging circuit operates when a controller controls the software type condenser charging circuit while monitoring a voltage between opposite ends at an initial charging stage. The hardware type condenser charging circuit is operated when the controller controls the hardware type condenser charging circuit without monitoring the voltage between the opposite ends of the DC-link condenser or by direct switching manipulation of a user.