EV Charging Port Threshold Control for Facility Demand Curtailment

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Solution Overview

Problem

Facilities face challenges in managing the increased energy demand from electric vehicle (EV) charging stations, leading to higher utility tariffs and potential overload on power systems, which existing technologies have not adequately addressed.

Innovation Solution

Implementing a facility load management system that dynamically adjusts the charging rates of EV charging ports within a group to maintain total energy consumption below a threshold, using load distribution strategies and controllers to manage EV charging loads, ensuring maximum availability and delivery of energy while avoiding overloads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If EV charging stations operate at maximum rated charging rate, then charging speed and user satisfaction are improved, but total energy consumption exceeds group threshold and utility tariffs increase

Engineering Contradiction:
Improvecharging speedVSAvoidtotal energy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the threshold charging rate of individual EV charging ports based on real-time monitoring of total group energy consumption. When the group threshold is approached, the controller automatically reduces the charging rate of available ports from maximum to threshold levels, creating a dynamic balance between charging speed and energy consumption limits.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameter (charging rate) of EV charging ports from a fixed maximum value to a variable threshold value. The controller modifies the threshold charging rate parameter based on the difference between current total consumption and the group threshold, allowing the system to adapt charging rates to energy availability while preventing tariff-triggering consumption levels.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple EV charging ports are made available simultaneously, then service capacity and user convenience are improved, but risk of power system overload increases

Engineering Contradiction:
Improveservice capacityVSAvoidpower system stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller continuously monitors total energy consumption of the charging station group and uses this feedback to adjust the threshold charging rate of individual ports. This closed-loop control ensures that even when multiple ports are available for service, their combined consumption remains below the group threshold, preventing power system overload while maintaining high service capacity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system segments the total group energy threshold into individual port threshold charging rates. By dividing the group threshold among multiple charging ports based on their availability and maximum rated rates, the system enables simultaneous operation of multiple ports while ensuring the sum of their consumption does not exceed the overall power system capacity.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If threshold charging rate is reduced to stay below group threshold, then energy cost and utility tariffs are controlled, but charging efficiency and user satisfaction decrease

Engineering Contradiction:
Improveenergy costVSAvoidcharging efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system dynamically adjusts the threshold charging rate based on real-time conditions rather than using a fixed reduced rate. When total group consumption is well below the threshold, individual ports can operate at higher rates (improving charging efficiency). When consumption approaches the threshold, rates are reduced (controlling energy costs). This dynamic adjustment optimizes both cost control and charging efficiency based on current system state.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250214474A1Systems and methods for curtailing energy demand of one or more electric vehicle charging stations of a facility
Publication Date: 2025.07.03 HONEYWELL INTERNATIONAL INC
  • US20250214474A1 patent drawing
  • US20250214474A1 patent drawing
  • US20250214474A1 patent drawing

AI summary

Methods and systems for maintaining electrical energy or power consumption or output of a charging station group on-site at a facility below a group threshold charging rate. Charging station groups may include one or more electric vehicle (EV) charging stations each with one or more EV charging ports having a corresponding maximum rated charging rate. Maintaining electrical energy or power consumption or output below a group threshold charging rate may include assigning a threshold charging rate to each of the one or more EV charging ports, identifying a charging port status of each of the one or more charging ports, increasing or decreasing the threshold charging rate of one or more of the EV charging ports that are identified as having a charging port charging status to an increased or decreased charging rate, and controlling each the one or more EV charging ports with an associated threshold charging rate.