EV Power Aggregation Cable for Higher External Output

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Solution Overview

Problem

Electric vehicles often have limited output capacity through their charging ports and chargers, making it difficult to supply the requested amount of electric power to external electric power consumers.

Innovation Solution

An electric energy transmission cable system that electrically couples outputs of two different power sources in an electric vehicle, allowing for the aggregation and increased delivery of electric power to external loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the vehicle charging port and charger are used for power delivery, then electric power can be supplied to external consumers, but the output capacity is limited and cannot meet high power demands

Engineering Contradiction:
Improvepower output capacityVSAvoidcompatibility with different cable configurations
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts power delivery parameters based on real-time cable configuration detection. The charging port identifies cable insertion status and electrical characteristics, then adapts operating parameters such as current limits and voltage levels to match the connected cable's capabilities, enabling safe operation across multiple power levels without requiring separate hardware for each cable type

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes electrical parameters (current, voltage, power limits) based on detected cable configurations. The system measures electrical characteristics upon cable connection and modifies delivery parameters accordingly, allowing the same charging port to safely support both high-power and low-power cable configurations by adjusting operational parameters rather than requiring physical hardware changes

Inventive Principle:
Principle #35Parameter changes

2Power

If multiple power sources are aggregated to increase power output, then higher power can be delivered to external loads, but the system complexity increases

Engineering Contradiction:
Improveaggregate power outputVSAvoidcable and connection configuration
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent merges multiple power sources (vehicle charging port and vehicle power take-off) into a single aggregated power delivery system. By combining these sources through a unified control architecture, the system achieves higher total power output while maintaining manageable complexity through centralized management rather than separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The charging port system is designed to perform multiple functions: it can detect various cable configurations, communicate with different cable types, and deliver power at multiple power levels. This multi-functionality reduces overall system complexity by using a single versatile interface rather than requiring separate dedicated interfaces for each cable type or power level

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250196672A1Methods and system for delivering electric power
Publication Date: 2025.06.19 FORD GLOBAL TECH LLC
  • US20250196672A1 patent drawing
  • US20250196672A1 patent drawing
  • US20250196672A1 patent drawing

AI summary

Methods and systems are provided for combining output of two or more power sources of an electric vehicle to supply electric power to an electric power consumer that is external of a vehicle. In one example, output of the two or more power sources is combined via an aggregation cable.