EV Driving Range Indication Using an Autoencoder Threshold

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Solution Overview

Problem

Range anxiety in electrified vehicles due to uncertainty about the remaining driving range, which can occur even in hybrid vehicles not designed as plug-in hybrids, is a significant concern.

Innovation Solution

An electrified vehicle system utilizing an autoencoder, trained with data indicative of remaining battery range, processes vehicle operating data to generate a binary indication of whether the driving range is adequate for the current trip, reducing the need for direct battery capacity or range calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If numerical range calculation methods are used to determine driving range, then measurement precision of remaining range is improved, but device complexity and computational energy demands increase

Engineering Contradiction:
Improvedriving range measurement precisionVSAvoidcomputational system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex numerical calculation systems with a trained autoencoder neural network model. Instead of using traditional computational methods to calculate remaining driving range based on multiple parameters, the system uses a pre-trained autoencoder that has learned the mapping from operating conditions to adequate range determination, thereby reducing computational complexity while maintaining accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a simplified copy of the complex range calculation problem through the autoencoder model. The autoencoder is trained to replicate the behavior of complex numerical range calculations, allowing the system to use the trained model for rapid inference without performing the full computational sequence again

Inventive Principle:
Principle #26Copying

2Reliability

If intensive computational methods are used to determine adequate driving range, then reliability of range assessment is improved, but use of energy increases

Engineering Contradiction:
Improverange assessment reliabilityVSAvoidcomputational energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent performs the computationally intensive work in advance by training the autoencoder model offline using historical operating data. Once trained, the model can rapidly assess whether driving range is adequate with minimal computational energy during actual vehicle operation, as the complex learning has already been completed beforehand

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent substitutes energy-intensive numerical calculation systems with a trained neural network model that performs inference with significantly lower computational requirements, thereby reducing real-time energy consumption while maintaining reliable range assessment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If direct battery capacity measurement methods are used, then measurement precision of remaining capacity is improved, but device complexity increases

Engineering Contradiction:
Improvebattery capacity measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces the autoencoder model as an intermediary between raw operating data and battery capacity assessment. Instead of directly measuring or calculating battery capacity through complex sensor arrays and computation, the autoencoder processes operating conditions and indirectly determines adequate range, serving as a mediator that simplifies the measurement process

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12387087B2Electrified vehicle with indication of adequate driving range based on autoencoder
Publication Date: 2025.08.12 FORD GLOBAL TECH LLC
  • US12387087B2 patent drawing
  • US12387087B2 patent drawing
  • US12387087B2 patent drawing

AI summary

An electrified vehicle and associated method for controlling an electrified vehicle having an electric machine powered by a traction battery include an autoencoder trained with training data indicative of a remaining driving range of the traction battery. The trained autoencoder processes vehicle operating data to generate a reference data record and determines a value indicative of a similarity between the vehicle operating data and the reference data record. The autoencoder generates an output data record if the value indicative of the similarity is below a predetermined threshold value. The output data record may be used to display an alert or message to a vehicle occupant and/or control the vehicle to reduce power consumption to increase vehicle driving range.