Electric Vehicle Residual Range Estimation Using Dynamic Energy Coefficient

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Solution Overview

Problem

Existing methods for estimating the residual range of electric vehicles are inaccurate due to reliance on insensitive battery monitoring devices and empirical test values that do not account for real-world electrical loads.

Innovation Solution

A method involving a vehicle management unit that processes real-time data from the vehicle, including speed, distance, and battery energy, to iteratively calculate and refine an available energy coefficient, enabling a more precise estimation of residual range based on actual usage patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the residual range is calculated using the state of charge parameter from battery monitoring devices, then the calculation is simple, but the estimation accuracy is poor due to insensitive monitoring devices

Engineering Contradiction:
Improvecalculation simplicityVSAvoidresidual range estimation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system implements feedback by continuously monitoring actual energy consumption during vehicle operation and using this information to update and refine the available energy coefficient. The management unit compares estimated energy consumption with actual consumption patterns, adjusting the coefficient iteratively to improve estimation accuracy while maintaining computational efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention transforms the estimation approach by introducing an available energy coefficient that varies based on actual vehicle operation conditions. Instead of relying on fixed state of charge measurements, the system dynamically adjusts this coefficient according to real-world electrical load patterns, driving conditions, and consumption data, thereby improving accuracy without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If empirical corrective values from standard mission tests are used, then the calculation method is established, but the estimation remains inaccurate because real-world electrical loads are not accounted for

Engineering Contradiction:
Improvemethod establishmentVSAvoidresidual range estimation accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system transitions from static empirical values to dynamic adaptation. The available energy coefficient is initially set based on standard mission tests but is continuously refined during actual vehicle operation. The management unit updates this coefficient in real-time based on actual electrical consumption patterns, driving conditions, and operational data, enabling the system to adapt to specific vehicle usage patterns and improve accuracy over time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-calibration by using its own operational data to improve its estimation accuracy. The management unit monitors actual energy consumption during vehicle operation and automatically adjusts the available energy coefficient without requiring external re-calibration or manual intervention. This self-service mechanism allows the system to continuously improve its estimates based on accumulated real-world data.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If standard mission test values are used for correction, then the corrective parameter is available, but the values do not reflect actual vehicle usage conditions

Engineering Contradiction:
Improveavailability of corrective parameterVSAvoidadaptability to real-world conditions
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The system uses feedback from actual vehicle operation to bridge the gap between standard test values and real-world conditions. The management unit continuously monitors actual electrical consumption, driving patterns, and operational data, then uses this feedback to adjust the available energy coefficient. This feedback loop enables the system to maintain the structure of using corrective parameters while adapting them to reflect actual vehicle usage conditions specific to each vehicle and driver.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11332036B2Estimation method of the residual range of an electric vehicle
Publication Date: 2022.05.17 IVECO SPA
  • US11332036B2 patent drawing

AI summary

An estimation method of the residual charge of an electric vehicle comprising at least one electric battery and at least one motor configured to use, at least in part, the energy of said at least one battery for enabling the operation of the electric vehicle, the method comprising a plurality of calculation steps for calculating an optimised coefficient of available energy that takes into account the actual operation of the vehicle in order to correct the energy of said batteries at the beginning of the next work cycle.