EV Energy Recovery Torque Control for Coasting and Braking

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Solution Overview

Problem

Existing energy recovery control methods in electric vehicles fail to achieve maximum energy recovery during braking and coasting modes.

Innovation Solution

A method and apparatus that determine whether the electric vehicle is in a coasting or braking energy recovery mode, acquire the corresponding torque, and send it to the motor controller to charge the battery, combining both modes for optimal energy recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the electric vehicle uses traditional braking energy recovery control methods, then the braking energy can be converted into electrical energy and stored in the battery, but the maximum energy recovery cannot be achieved

Engineering Contradiction:
Improvebraking energy recovery efficiencyVSAvoidenergy recovery amount
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent segments the energy recovery control into two distinct modes: coasting energy recovery mode (where the driver releases the accelerator without pressing the brake) and braking energy recovery mode (where the driver presses the brake). Each mode has its own control strategy and torque calculation method, allowing optimized energy recovery for each specific driving scenario rather than using a single generic control approach

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic mode switching between coasting and braking energy recovery based on real-time detection of driver intent (accelerator and brake pedal states). The control system dynamically adjusts the energy recovery torque and charging power according to the current mode and vehicle conditions, enabling adaptive optimization of energy recovery efficiency

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the electric vehicle converts motion energy to electrical energy during braking, then the battery can be charged and driving range improved, but the current control system fails to maximize energy recovery

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidwasted motion energy
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent converts the previously wasted motion energy during coasting and braking into useful electrical energy for battery charging. By capturing the kinetic energy that would otherwise be dissipated as heat during deceleration and transforming it into electrical energy through the motor generator, the system turns energy loss into energy recovery, directly addressing the problem of wasted motion energy

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the control parameters by implementing different torque calculation methods for coasting and braking modes. In coasting mode, the system calculates coasting energy recovery torque based on vehicle deceleration rate and other parameters, while in braking mode, it calculates braking energy recovery torque differently, optimizing the energy conversion efficiency for each specific operational condition

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maximizes energy recovery by effectively converting wasted motion energy into electricity and storing it in the battery, improving the driving range of electric vehicles.

Implementation Method 1

this wasted motion energy can be converted into electrical energy through braking energy recovery technology and stored in the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4015280B1Energy recovery control method and device, controller, and electric car
Publication Date: 2026.03.04 GREAT WALL MOTOR CO LTD
  • EP4015280B1 patent drawingFigure 1
  • EP4015280B1 patent drawingFigure 2
  • EP4015280B1 patent drawingFigure 3~4

AI summary

The present application provides a method and an apparatus for controlling energy recovery, a controller, and an electric vehicle. The method includes: determining whether an electric vehicle is in a coasting energy recovery mode or a braking energy recovery mode; acquiring an energy recovery torque of the electric vehicle if the electric is in the coasting energy recovery mode or the braking energy recovery mode; and sending the energy recovery torque to a motor controller of the electric vehicle, whereby allowing the motor controller to control a motor of the electric vehicle to charge a battery of the electric vehicle. The method provided by embodiments of the present application can solve the problem that the method for controlling energy recovery in the prior art is difficult to reach a maximum energy recovery.