EV Manual Shift Simulation Control for Driver Fatigue Adaptation

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Solution Overview

Problem

Existing technologies for electric vehicles simulating manual transmission operations do not adequately address the increased driver load and safety concerns associated with clutch and shifting operations, leading to potential fatigue and unsafe driving conditions.

Innovation Solution

A travel mode controller that includes a processor and memory system to estimate driver fatigue based on clutch and shifting operations, adjusting motor torque and pedal reaction forces to reduce driver load and enhance safety by simulating manual transmission functions in an electric vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual transmission simulation operations (clutch and shifting) are validated in electric vehicles, then driver engagement and driving experience are improved, but driver fatigue and safety risks increase

Engineering Contradiction:
Improvedriving experienceVSAvoiddriver safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The controller continuously monitors clutch operation status and shifting operation status, using this feedback to dynamically adjust motor torque output. When clutch engagement is detected, the controller reduces motor torque to simulate engine load characteristics. When shifting operations are detected, the controller adjusts torque to match the gear transition characteristics of manual transmissions, thereby maintaining driving experience while preventing excessive driver fatigue

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter of motor torque based on the detected operation status. By adjusting torque output according to clutch and shifting states, the system reproduces the mechanical characteristics of manual transmissions without requiring actual mechanical components, thus maintaining driving engagement while reducing mechanical complexity and driver burden

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If motor torque is adjusted to simulate manual transmission characteristics, then driving realism is improved, but control complexity increases

Engineering Contradiction:
Improvedriving realismVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller performs multiple functions using a single integrated system: it manages motor torque control, monitors clutch operations, detects shifting operations, and simulates manual transmission characteristics all through one control unit. This multi-functionality approach avoids the need for separate complex subsystems while achieving realistic manual transmission simulation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces the mechanical transmission system with an electrical control system. Instead of using actual clutch mechanisms and gear shifts, the system uses electronic sensors to detect operation status and adjusts motor torque accordingly, substituting mechanical complexity with electronic control simplicity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If clutch and shifting operations are monitored to estimate driver fatigue, then driver safety is improved, but measurement precision requirements increase

Engineering Contradiction:
Improvedriver safetyVSAvoidfatigue estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system changes the monitoring approach from attempting to directly measure driver fatigue to monitoring objective operational parameters (clutch operation status and shifting operation status). By tracking these parameters over time and analyzing their patterns, the controller can infer driver fatigue levels without requiring complex physiological measurement systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controller uses clutch operation status and shifting operation status as intermediary indicators to estimate driver fatigue. Rather than directly measuring fatigue, the system monitors these operational parameters which serve as proxies for driver state, thereby reducing measurement precision requirements while maintaining safety benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20260014991A1Travel mode controller and vehicle
Publication Date: 2026.01.15 SUBARU CORP
  • US20260014991A1 patent drawing
  • US20260014991A1 patent drawing
  • US20260014991A1 patent drawing

AI summary

A travel mode controller is configured to control a travel mode of a vehicle including a driving motor, an accelerator pedal, a dummy clutch pedal, and a dummy gear shift lever. The dummy clutch pedal is to be operated by a driver and configured to simulate a clutch operation. The dummy gear shift lever is to be operated by the driver and configured to simulate a shifting operation. The travel mode controller includes one or more processors; and one or more memories communicatably coupled thereto. The travel mode includes a manual transmission mode including validating the shifting operation and the clutch operation. The one or more processors are configured to, in the manual transmission mode, estimate a fatigue state of the driver based on the shifting operation or the clutch operation, and derive a control content of the manual transmission mode based on the estimated fatigue state.