Electric Vehicle Slip Control via Motor Feedback

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Solution Overview

Problem

Existing control devices for electric vehicles face challenges in accurately detecting and controlling slip due to low angular resolution of wheel speed sensors, leading to detection delays and vibrations, which hinder high-speed control and appropriate slip management.

Innovation Solution

A control device that utilizes a rotation speed detecting unit with high angular resolution to calculate a target rotation speed for the drive wheel and performs slip control by feedback control based on the difference between the motor rotation speed and the target rotation speed, effectively reducing detection delays and vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If wheel speed sensor with low angular resolution is used for slip detection, then device complexity is reduced, but measurement precision deteriorates leading to detection delays

Engineering Contradiction:
Improvesensor complexityVSAvoidwheel speed detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical wheel speed sensor system with an electrical measurement system. Specifically, it uses a rotation speed detecting unit that measures the rotation speed of the motor shaft electrically, and derives wheel speed information from motor torque and rotation speed data through calculation, eliminating the need for physical wheel speed sensors with limited angular resolution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If wheel speed sensor is used for slip detection, then device complexity is reduced, but detection speed deteriorates due to detection delays

Engineering Contradiction:
Improvedetection system complexityVSAvoidslip detection time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system performs preliminary measurement by continuously monitoring motor rotation speed and torque, which are directly correlated with wheel speed. This preliminary data collection enables the calculation unit to rapidly compute wheel speed and detect slip conditions without waiting for wheel speed sensor signals, significantly reducing detection time.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If feedback control is applied for slip control, then control precision is improved, but device complexity increases

Engineering Contradiction:
Improveslip control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback control by continuously comparing the calculated wheel speed (derived from motor rotation speed and torque) with the target wheel speed, detecting slip conditions, and adjusting motor torque accordingly. The slip control unit uses this feedback loop to maintain optimal traction by dynamically modifying motor output based on real-time slip detection.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11161418B2Control device of electric vehicle
Publication Date: 2021.11.02 TOYOTA JIDOSHA KK
  • US11161418B2 patent drawing
  • US11161418B2 patent drawing
  • US11161418B2 patent drawing

AI summary

A control device of an electric vehicle includes: a target rotation speed calculation unit that calculates a target rotation speed of a drive wheel based on a vehicle body speed; and a slip control unit that detects a slip of the drive wheel when a wheel speed exceeds the target rotation speed of the drive wheel and that controls motor torque of the motor in such a manner that the wheel speed becomes an appropriate rotation speed in detection of the slip. Further, the slip control unit controls the motor torque by feedback control according to a difference between the rotation speed of the motor and the target rotation speed of the drive wheel in detection of the slip.