EV Motor Torque Filtering During PRND Garage Shifts

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Solution Overview

Problem

Conventional electric vehicle systems experience abrupt transitions during low-speed PRND shifts, such as a 'garage shift' from Reverse to Drive, leading to jarring motor torque changes that affect drive comfort.

Innovation Solution

A motor control system with a controller that detects a garage shift and filters torque to zero smoothly, setting minimum and maximum torque limits to ensure a seamless transition and protect the electric traction motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the vehicle software immediately commands zero torque to protect the electric motor during a garage shift, then motor protection is achieved, but drive comfort deteriorates due to abrupt and jarring transitions

Engineering Contradiction:
Improvemotor protectionVSAvoiddrive comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts the torque transition strategy based on shifter position changes. During garage shifts, the controller implements a two-stage torque management: first allowing temporary negative torque to complete the shift smoothly, then applying quadrant protection. This dynamic adaptation resolves the contradiction by making the protection system flexible rather than rigid, maintaining comfort during transitions while ensuring protection after shifts complete.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller detects shifter position changes in advance and prepares the torque transition accordingly. By monitoring the shifter state and anticipating garage shift maneuvers, the system can smoothly transition torque to zero before the actual shift occurs, preventing abrupt changes. This preliminary detection and preparation resolves the contradiction by proactively managing torque rather than reactively cutting it.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the controller smoothly filters torque to zero during garage shifts, then drive comfort is improved, but the complexity of the control system increases

Engineering Contradiction:
Improvedrive comfortVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The controller acts as an intermediary between the driver's torque request and the motor execution. It introduces a filtering mechanism that smoothly transitions torque commands during garage shifts, mediating between the abrupt shift demand and the motor's torque output. This intermediary filtering layer improves comfort while adding minimal complexity, as it only activates during specific shifter transition conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The enhanced control complexity is applied locally only during garage shift transitions rather than continuously. The controller monitors shifter position and applies smooth torque filtering only when detecting PRNLD shift patterns at low speeds. For all other operating conditions, the system uses standard quadrant protection logic. This localized application of enhanced control resolves the contradiction by limiting complexity to where it is most needed.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12533969B2Quadrant protection in steady and transient shifter positions
Publication Date: 2026.01.27 FCA US LLC
  • US12533969B2 patent drawing
  • US12533969B2 patent drawing
  • US12533969B2 patent drawing

AI summary

An electric vehicle includes an electric traction motor configured to selectively provide torque to vehicle wheels, a shifter configured to shift the electric vehicle, and a motor control system for electric traction motor quadrant protection in steady and transient shifter positions. The motor control system is in signal communication with the electric traction motor and the shifter, and includes a controller having one or more processors. The controller is programmed to monitor the shifter, detect a garage shift, and upon detecting the garage shift, filter the electric traction motor torque to zero to smoothly transition the electric traction motor during the garage shift and allow the garage shift to complete before an electric motor quadrant protection is initiated.