EV Motor Torque Control With Manual Shift Simulation

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Solution Overview

Problem

Existing electric vehicles with electric motors as power sources lack precise torque control mechanisms, limiting driver operability and simulation of manual transmission gear shift operations.

Innovation Solution

Incorporating a torque operation device and a control system that allows drivers to adjust motor torque through both an accelerator operation device and a torque operation device, with modes for manual gear shift and automatic operation, enhancing precision and simulation of manual transmission feel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only an accelerator operation device is used to control motor torque, then the device complexity is reduced, but the torque control precision and driver operability deteriorate

Engineering Contradiction:
Improvecontrol device complexityVSAvoidtorque control precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The torque control function is segmented into two independent operation devices: an accelerator operation device for basic torque control and a torque operation device for precise torque adjustment. This segmentation allows each device to specialize in specific control aspects, improving overall torque control precision without requiring a single complex device to handle all control functions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device is designed to universally process input signals from multiple operation devices (accelerator and torque operation devices). The control device integrates signals from both devices to comprehensively determine motor torque output, making the control system multi-functional and adaptable to different driving scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a torque operation device is added to enable precise torque adjustment, then the driver operability is improved, but the device complexity increases

Engineering Contradiction:
Improvedriver operabilityVSAvoidcontrol device complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control device merges the control functions of multiple operation devices into a single integrated processing unit. By combining the accelerator operation device and torque operation device inputs within one control device, the system achieves precise torque control without proportionally increasing overall device complexity, as the control device handles multiple functions centrally

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If manual gear shift mode with dummy operation members is implemented, then the simulation of manual transmission feel is improved, but the ease of operation deteriorates due to additional operations required

Engineering Contradiction:
Improvemanual transmission simulation capabilityVSAvoiddriver operation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system dynamically switches between different operation modes (manual gear shift mode and automatic mode) based on driver selection. In manual gear shift mode, the relationship between accelerator operation and motor torque is switched according to dummy gear shift operation, providing manual transmission simulation. In automatic mode, the system automatically adjusts torque based on accelerator input. This dynamic adaptability allows the system to provide specialized driving experiences when needed while maintaining ease of operation as the default

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20260070428A1Electric vehicle
Publication Date: 2026.03.12 TOYOTA JIDOSHA KK
  • US20260070428A1 patent drawing
  • US20260070428A1 patent drawing
  • US20260070428A1 patent drawing

AI summary

The present disclosure relates to an electric vehicle having an electric motor as a driving source. The electric vehicle comprises an accelerator operation device, a control device that controls the electric motor, and a torque operation device configured to receive operation by a driver of the electric vehicle. The control device acquires an operation amount of the torque operation device, and changes torque of the electric motor in accordance with the operation amount of the torque operation device.