EV Torque Control With Virtual Clutch and Sequential Shifting

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Solution Overview

Problem

Existing electric vehicles fail to replicate the operational feeling of a transmission vehicle while maintaining ease of operation.

Innovation Solution

Incorporation of a control device that manages the relationship between base torque, vehicle speed, and operation amounts through indicators simulating a clutch pedal and sequential shifter, allowing for gear shift operations similar to a transmission vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electric vehicle uses normal EV traveling mode, then ease of operation is maintained, but operational feeling similar to transmission vehicle is not achieved

Engineering Contradiction:
Improveease of operationVSAvoidoperational feeling
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system dynamically switches between EV traveling mode and MT traveling mode based on driver selection. In MT mode, the control device reproduces transmission vehicle behavior by virtually simulating gear shifts and clutch operations, allowing the same vehicle to adapt to different driving experience requirements while maintaining ease of operation in EV mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device changes operational parameters by virtually reproducing gear shift positions and clutch operation states. When the driver operates the shift lever or clutch pedal in MT mode, the control device adjusts motor torque and vehicle behavior parameters to simulate corresponding transmission vehicle characteristics, providing authentic transmission vehicle operational feeling.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the electric vehicle reproduces transmission vehicle behavior, then operational feeling similar to transmission vehicle is achieved, but device complexity increases

Engineering Contradiction:
Improveoperational feelingVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Instead of physically installing a real transmission system, the patent uses virtual copying by simulating transmission vehicle behavior through control software. The control device creates virtual gear shift positions and clutch operation states that replicate transmission vehicle characteristics, achieving authentic operational feeling without the complexity of actual transmission mechanical components.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical transmission system with an electrical control system. The control device uses motor torque control and virtual gear ratio calculations to substitute for physical gears and clutch mechanisms, thereby achieving transmission vehicle-like operation while eliminating complex mechanical transmission components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the electric vehicle uses sequential shifter operation, then gear shift operation similar to transmission vehicle is achieved, but ease of operation decreases

Engineering Contradiction:
Improvegear shift operationVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts its operational characteristics based on the selected mode. In EV mode, simple accelerator-based control provides ease of operation. In MT mode, the system dynamically reproduces sequential shifter behavior where gear shifts occur in fixed sequences, providing authentic transmission vehicle gear shift operation experience.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250262951A1Electric vehicle
Publication Date: 2025.08.21 TOYOTA JIDOSHA KK
  • US20250262951A1 patent drawing
  • US20250262951A1 patent drawing
  • US20250262951A1 patent drawing

AI summary

An electric vehicle has an electric motor as a drive source and includes a control device, a first indicator, a second indicator, and a third indicator. The control device switches a relationship among base torque, an operation amount of the first indicator, and a vehicle speed of the electric vehicle, in a plurality of predetermined relationships in accordance with operation of the second indicator, decreases the torque of the electric motor from the base torque in response to a direction from the third indicator, and accepts input from the second indicator only when an operation amount of the third indicator is larger than a predetermined amount.