EV Virtual Gear Shifting With Displayed Engine Speed Feedback

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Solution Overview

Problem

Electric vehicles lack the sensory cues of engine noise and vibration, making it difficult for drivers to perform smooth manual gear changes, leading to a less satisfying driving experience compared to manual transmission vehicles.

Innovation Solution

An electric vehicle system that simulates manual gear change operations by incorporating a pseudo-shifter, pseudo-clutch, and a controller to calculate and display virtual engine speed, allowing drivers to perform gear shifts with enhanced convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual gear change operation is simulated in electric vehicles, then drivers can experience manual transmission feel, but it is difficult for drivers to grasp vehicle condition due to lack of engine noise and vibration

Engineering Contradiction:
Improvemanual gear change simulationVSAvoidvehicle condition awareness
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent introduces virtual engine speed as an intermediary information element that mediates between the electric motor system and the driver. Since electric vehicles lack engine noise and vibration, the controller calculates virtual engine speed based on vehicle speed and simulated gear stage, then displays it to the driver. This intermediary visual feedback compensates for the missing sensory cues, allowing drivers to grasp vehicle condition and perform smooth manual gear changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If pseudo-shifter and pseudo-clutch are added to simulate manual transmission operation, then driving experience is enhanced, but device complexity increases

Engineering Contradiction:
Improvemanual transmission simulationVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical engine-transmission-clutch system with an electric motor system controlled by software. Instead of using actual engine components, the controller calculates virtual engine speed and uses torque variation control to simulate manual gear change operations. This substitution reduces mechanical complexity while maintaining the desired driving experience through software-based simulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12522084B2Electric vehicle having synthesized internal combustion engine sound
Publication Date: 2026.01.13 TOYOTA JIDOSHA KK
  • US12522084B2 patent drawing
  • US12522084B2 patent drawing
  • US12522084B2 patent drawing

AI summary

An electric vehicle includes a shift lever and a clutch pedal for simulating manual gear changes of a traditional vehicle equipped with an internal combustion engine and manual transmission, and includes a controller for controlling the operation of the electric vehicle. The driver operates the shift lever in a similar fashion to that of a traditional manual transmission shift lever, however the associated gear positions do not correspond to physical gears in a transmission but rather virtual gear stage modes that correspond to mapped torque characteristics with respect to the rotational speed of the electric motor. The clutch pedal is operated by the driver when the shift lever is operated. The controller calculates the virtual engine speed of the virtual engine based on the virtual gear stage mode selected by the shift lever and the operation amount of the clutch pedal, and displays the virtual engine speed on a display.