Ethylene-Vinyl Alcohol Copolymer Chips for Plant Cultivation

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Solution Overview

Problem

Conventional mediums for plant cultivation, such as rock wool and polyvinyl alcohol, face challenges in recyclability, environmental impact, and long-term stability, particularly due to water solubility and difficulty in root removal and disposal.

Innovation Solution

The use of ethylene-vinyl alcohol copolymer chips with specific composition and properties, including a range of ethylene content, water absorption ratio, and shape, which provide excellent recyclability and environmental benefits through incineration disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If polyvinyl alcohol is used as a medium for plant cultivation, then water retentivity is improved, but long-term stability deteriorates due to water solubility causing the medium to dissolve over time

Engineering Contradiction:
Improvewater retentivityVSAvoidlong-term stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent uses polyvinyl alcohol resin as a binding agent to bind inorganic particles (such as clay, sand, or gravel) to form a composite medium. The inorganic particles provide structural stability and resistance to dissolution, while the polyvinyl alcohol resin provides water retentivity and binding functionality. This composite structure allows the medium to maintain both high water retentivity and long-term stability, as the inorganic framework prevents complete dissolution even though the resin itself is water-soluble.

Inventive Principle:
Principle #40Composite materials

2Reliability

If rock wool is used as a solid medium, then water resistance and air-permeability are improved, but recyclability deteriorates due to difficulty in disposal

Engineering Contradiction:
Improvewater resistanceVSAvoidrecyclability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs polyvinyl alcohol resin, which is biodegradable and environmentally friendly, as the binding agent. Although the medium has a limited service life due to gradual resin dissolution, this short lifespan is advantageous for recyclability. After use, the medium can be easily disposed of through biodegradation or incineration, eliminating the disposal problems associated with rock wool. The inorganic particles can be recovered and reused, further enhancing recyclability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If completely saponified polyvinyl alcohol resin is used as a binding agent, then wettability is improved, but water solubility increases causing the medium to dissolve over time

Engineering Contradiction:
ImprovewettabilityVSAvoiddissolution resistance
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent combines completely saponified polyvinyl alcohol resin (which provides excellent wettability) with water-insoluble inorganic particles. The resin coating on the particle surfaces enhances water absorption and distribution, while the inorganic core structure prevents dissolution. This composite approach allows the medium to achieve high wettability without sacrificing long-term stability, as the inorganic framework remains intact even when the resin gradually dissolves.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ethylene-vinyl alcohol copolymer chips enable sustainable plant growth, facilitate easy root removal and medium reuse, and reduce environmental burden by allowing for efficient disposal, while maintaining necessary physical and hydrophilic properties.

Implementation Method 1

ethylene-vinyl alcohol copolymer chips with specific composition and properties, including a range of ethylene content, water absorption ratio

Methodology Applied
Scientific EffectWater absorption: Absorption (physical)

Data Source

PatentUS10159202B2Culture medium for plant cultivation
Publication Date: 2018.12.25 KURARAY CO LTD

AI summary

There is provided a medium for plant cultivation comprising an ethylene-vinyl alcohol copolymer chip. An ethylene content of ethylene-vinyl alcohol copolymer included in the ethylene-vinyl alcohol copolymer chip is preferably 20 to 60 mol %. In addition, a water content in the ethylene-vinyl alcohol copolymer chip is preferably 20 to 300 parts by mass relative to 100 parts by mass of the ethylene-vinyl alcohol copolymer. As a result, it is possible to provide a medium for plant cultivation, which is capable of being used instead of the soil or rock wools, and with which it is possible to sufficiently grow crop plants, to have excellent recyclability, to facilitate a process for disposal the medium, and to have a small environmental burden.