Aircraft Evacuation Slide Readiness Indicator

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Solution Overview

Problem

Inflatable evacuation systems, such as those used in aircraft, may experience delayed or incomplete inflation, leading to safety concerns for passengers and crew, as they may not be ready for immediate use during emergencies.

Innovation Solution

An inflation sensor system that includes a readiness indicator module, a stretch sensor, a temperature sensor, and a controller. The system monitors real-time stretch and temperature data to determine the pressure within the inflatable and activates a readiness indicator once the inflatable is fully deployed and safely inflated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If fast inflation is achieved by using excess gas in the storage cylinder, then inflation speed is improved, but the risk of underinflation or overinflation increases

Engineering Contradiction:
Improveinflation speedVSAvoidinflation completeness
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs stretch sensors that provide real-time feedback on the inflation status of the evacuation slide. This feedback mechanism allows the system to monitor the inflation process continuously and determine when the slide has reached its fully inflated state, thereby preventing both underinflation and overinflation while maintaining fast inflation speeds through the use of excess gas.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces traditional mechanical pressure sensing mechanisms with stretch sensors that directly measure the physical deformation of the inflatable slide. This substitution provides more accurate and reliable detection of inflation status, enabling precise control of the inflation process while maintaining high speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If inflation time is reduced for rapid evacuation, then response time is improved, but the accuracy of readiness indication deteriorates

Engineering Contradiction:
Improveinflation timeVSAvoidreadiness detection accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The system uses stretch sensors to provide continuous real-time feedback during the inflation process, enabling accurate determination of inflation status even within reduced timeframes. The feedback mechanism allows the system to monitor and confirm full inflation completion rapidly and reliably.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent incorporates readiness indicator modules that are prepared and positioned in advance, allowing for immediate indication of inflation status as soon as the slide reaches full inflation. This preliminary preparation ensures that readiness can be communicated without delay once inflation is complete.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If stretch sensors are used to monitor inflation status, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveinflation status detectionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the sensing function from complex mechanical pressure measurement systems and implements it through simpler stretch sensors that directly measure the deformation of the inflatable slide material. This extraction simplifies the overall system while maintaining or improving measurement accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The stretch sensors serve multiple functions: they monitor inflation status, detect full inflation completion, and provide data for readiness indication. This multi-functionality reduces the need for separate sensing systems, thereby reducing overall device complexity while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If readiness indication is provided only after complete inflation, then safety is improved, but loss of time increases

Engineering Contradiction:
Improveevacuation safetyVSAvoidreadiness indication delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The continuous feedback from stretch sensors enables the system to detect and confirm full inflation completion immediately when it occurs, allowing for prompt readiness indication without compromising safety. The real-time monitoring ensures that the indication is provided as soon as the slide is ready, minimizing delay while maintaining safety standards.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The readiness indicator modules are pre-positioned and prepared to provide immediate indication once full inflation is detected. This preliminary preparation ensures that there is no delay in communicating readiness status to passengers and crew once the slide reaches its fully inflated state.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures that the inflatable evacuation system is fully and safely inflated before indicating readiness for use, thereby enhancing passenger and crew safety during emergency evacuations.

Implementation Method 1

a stretch sensor configured for mounting to the inflatable and to provide a real-time stretch data of an elastic deformation of the inflatable

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a temperature sensor configured for mounting to the inflatable and to provide a real-time temperature data of the inflatable

Methodology Applied
Scientific EffectTemperature sensing: Thermal Expansion

Implementation Method 3

the controller includes a stretch-temperature database configured to compensate the real-time stretch data based on the real-time temperature data and to generate a compensated stretch signal

Methodology Applied
Scientific EffectThermal compensation: Thermal Expansion

Implementation Method 4

a gas stored within a cylinder or tank at high pressure, which is discharged into the evacuation slide (or into an inflatable tube comprised within the evacuation slide) within a specific time period

Methodology Applied
Scientific EffectGas expansion: Pressure Increase

Data Source

PatentEP4105127B1Automatic readiness indication for aircraft emergency evacuation
Publication Date: 2025.05.14 GOODRICH CORP
  • EP4105127B1 patent drawingFigure 1
  • EP4105127B1 patent drawingFigure 2
  • EP4105127B1 patent drawingFigure 3A~3B

AI summary

An inflation system for an inflatable includes a readiness indicator module (270); a stretch sensor (220) configured for mounting to the inflatable and to provide a real-time stretch data of an elastic deformation of the inflatable; and a controller (258) configured to receive the real-time stretch data and to transmit a control signal to the readiness indicator module (270) to indicate a deployed status of the inflatable.