Evanescent Wave Sensor Head With Protective Flange

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Solution Overview

Problem

Evanescent wave optical fiber sensors are prone to mechanical fragility due to their small diameter, leading to high maintenance costs as the sensitive curved part often breaks, requiring frequent replacement.

Innovation Solution

A head for the sensor featuring a curved optical fiber section protected by a flange system with a stud and flow conduit, allowing external liquid medium flow and mechanical protection while maintaining contact with the environment, and comprising machinable ribs and planes for secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the curved part is left exposed to contact with the external medium, then detection sensitivity is improved, but mechanical fragility increases leading to frequent breakage

Engineering Contradiction:
Improvemechanical robustnessVSAvoidmechanical damage from external environment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protective sheath made of flexible material is applied over the curved part of the optical fiber. This sheath acts as a mechanical barrier against external aggressions while maintaining the flexibility needed for the fiber to function. The sheath protects the fragile curved section from breakage during handling and operation, directly resolving the contradiction between mechanical robustness and environmental exposure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protective sheath is applied in advance to the curved part before the fiber is deployed to the external medium. This pre-protection approach ensures that the vulnerable curved section is cushioned against mechanical damage from the outset, preventing breakage before it occurs while allowing the fiber to maintain its detection capabilities.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If the curved part is protected against mechanical damage, then reliability is improved, but contact with the external medium may be compromised

Engineering Contradiction:
Improvemechanical robustnessVSAvoidcontact capability with external medium
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protective sheath is designed with sufficient flexibility that it does not prevent the curved part from making contact with the external medium. The sheath material allows the fiber to bend and conform to the measurement interface while providing mechanical protection, thus maintaining operational capability while improving reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protective sheath is applied selectively only to the curved part of the fiber where mechanical protection is needed, rather than covering the entire fiber length. This localized protection approach ensures that the curved section is protected while other parts of the fiber remain exposed and functional for light transmission and environmental interaction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the mechanical robustness of the curved part, reducing the likelihood of breakage and associated maintenance costs while ensuring effective contact and signal transmission.

Implementation Method 1

an optical fiber that allows the propagation of infrared light at at least one infrared wavelength and generates outward evanescent waves to detect infrared signatures of an external medium

Methodology Applied
Scientific EffectEvanescent wave:

Implementation Method 2

certain wavelengths of the wave are absorbed by the external medium

Methodology Applied
Scientific EffectAbsorption: Absorption (EM radiation)

Data Source

PatentEP2737300B1Head for an evanescent-wave fibre-optic sensor
Publication Date: 2023.08.23 DIAFIR

AI summary

The present invention relates to a head (500) for a sensor comprising two sections of optical fibre enabling the propagation of infrared light having at least one infrared wavelength and generating evanescent waves toward the outside in order to detect infrared signatures of an external medium, said head (500) comprising: an optical fibre forming a curved portion (15) for connecting the two sections of fibre, and for engaging with the external medium so as to detect the infrared signatures interfering with the propagation of the evanescent waves propagating along the fibre; and a means (504, 506) for protecting the curved portion (15) against external mechanical stress, while ensuring that a contact area (30) exists between the external medium and said curved portion (15).