Evaporated Fuel Processing Device with Ejector for Supercharged Engine Control

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Solution Overview

Problem

Existing evaporated fuel processing devices for vehicles with superchargers lack control over the supply amount of evaporated fuel when the supercharger is running, affecting the air-fuel ratio and air supply, especially when the downstream pressure is close to atmospheric pressure.

Innovation Solution

An evaporated fuel processing device with a canister, purge passage, purge control valve, and ejector that branches into first and second passages, allowing precise control of evaporated fuel supply to the intake pipe based on pressure measurements, enabling accurate flow rate determination and adjustment through tables and correction coefficients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If evaporated fuel is supplied to the intake pipe through the second passage when the supercharger is running, then the evaporated fuel can be supplied during positive pressure conditions, but the supply amount of evaporated fuel cannot be controlled

Engineering Contradiction:
Improveability to supply evaporated fuel under positive pressureVSAvoidcontrol of evaporated fuel supply amount
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent controls the supply amount of evaporated fuel by changing the opening degree of the purge control valve, which adjusts the flow characteristics and pressure differential across the valve. This parameter change enables precise control of fuel supply rate while maintaining the ability to operate under positive pressure conditions through the second passage.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a purge control valve is installed only on the first passage, then the structure is simpler, but the supply amount of evaporated fuel cannot be controlled when supplying through the second passage

Engineering Contradiction:
Improvenumber of control valvesVSAvoidcontrol precision of evaporated fuel supply
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The purge control valve installed on the common portion of the purge passage serves both passages (first and second passages) for controlling evaporated fuel supply. By positioning the valve upstream of the branch point, a single valve实现对 both supply routes control capability, reducing device complexity while maintaining precise control functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the downstream pressure of the supercharger is close to atmospheric pressure, then the air supply amount by supercharger is reduced, but the air-fuel ratio control becomes more critical and difficult

Engineering Contradiction:
Improveair supply amount by superchargerVSAvoidair-fuel ratio control accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system uses feedback from pressure sensors to detect the downstream pressure of the supercharger and adjusts the purge control valve opening degree accordingly. When downstream pressure is close to atmospheric pressure, the control unit increases control precision of the purge valve to maintain accurate air-fuel ratio, compensating for reduced supercharger effectiveness.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control of the evaporated fuel supply to the internal combustion engine, improving the air-fuel ratio and accommodating varying pressure conditions, ensuring accurate fuel delivery even when the supercharger transitions or operates near atmospheric pressure.

Implementation Method 1

An ejector is connected to the intake pipe in parallel to the supercharger at positions of the intake pipe on upstream and downstream sides of the supercharger. A negative pressure generated by the ejector is used to supply the evaporated fuel to the intake pipe

Methodology Applied
Scientific EffectNegative pressure generation: Pressure Gradient

Implementation Method 2

a canister configured to adsorb the fuel evaporated in the fuel tank

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10480430B2Evaporated fuel processing device
Publication Date: 2019.11.19 AISAN IND CO LTD
  • US10480430B2 patent drawing
  • US10480430B2 patent drawing
  • US10480430B2 patent drawing

AI summary

An intake pipe of an evaporated fuel processing device is provided with a throttle valve downstream of a supercharger, and an ejector in parallel to the supercharger. A purge passage is branched into first and second branch passages, which connect to the intake pipe at a position downstream of the throttle valve and to a suction port of the ejector, respectively. In the ejector, its intake port is connected to the intake pipe at a position between the supercharger and the throttle valve, and its exhaust port is connected to the intake pipe at a position upstream of the supercharger. A flow rate of purge gas in the second branch passage is obtained based on at least two of a first pressure downstream of the throttle valve, a second pressure between the supercharger and the throttle valve, and a third pressure upstream of the supercharger.