Evaporative air cooler

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Solution Overview

Problem

Existing evaporative air coolers waste condensed water, which is not reused, leading to inefficiency and water wastage.

Innovation Solution

An evaporative air cooler design that includes a housing with a water storage tank and a wet curtain filter net, where the condensed water is absorbed and re-evaporated for reuse, utilizing a fan to direct water vapor and a nano sponge for enhanced water absorption, allowing for the recycling of condensed water.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If condensed water is discharged without reuse, then the device structure is simple, but water is wasted

Engineering Contradiction:
Improvewater wasteVSAvoiddevice structure
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent merges the water storage tank with the condensed water collection function by placing the wet curtain filter net inside the water storage tank. This integration allows condensed water to be automatically collected and reused for evaporation, reducing water waste without requiring a completely separate collection system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wet curtain filter net automatically absorbs condensed water from the accommodating cavity and delivers it to the water storage tank for reuse. The system serves itself by using the existing water circulation infrastructure to handle condensed water without requiring additional active pumping or complex control mechanisms.

Inventive Principle:
Principle #25Self-service

2Loss of substance

If condensed water is reused through wet curtain filter net, then water waste is reduced, but the device complexity increases

Engineering Contradiction:
Improvewater wasteVSAvoiddevice structure
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The wet curtain filter net serves multiple functions simultaneously: it filters air passing through the water storage tank, absorbs condensed water from the accommodating cavity, and provides a surface for water evaporation. This multi-functionality reduces water waste while avoiding the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The wet curtain filter net utilizes porous material properties to absorb condensed water through capillary action and allow water vapor to pass through. This passive absorption mechanism reduces water waste without requiring energy-consuming pumps or complex active water management systems.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If nano sponge is added to water storage tank, then water absorption capacity is enhanced, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvewater absorption capacityVSAvoidmanufacturing process
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs nano sponge, a highly porous material, in the water storage tank to dramatically enhance water absorption capacity. The nano-scale porosity provides enormous surface area for water retention and evaporation, increasing the quantity of water that can be held and reused in the system.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The combination of wet curtain filter net and nano sponge creates a composite water management system that leverages the complementary properties of both materials. The filter net provides structural support and initial filtration, while the nano sponge enhances absorption capacity, together achieving superior water retention and reuse performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces water waste by reusing condensed water, improving cooling capacity through repeated evaporation and absorption, and enhancing water storage capacity.

Implementation Method 1

the atomizer being used to atomize, in the accommodating cavity, water in the first water storage cavity into water vapor

Methodology Applied
Scientific EffectAtomization: Aerosol

Implementation Method 2

the wet curtain filter net being used to allow the water vapor to pass and absorb the condensed water in the water storage tank

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

a nano sponge is paved in the water storage tank

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

according to the principle that water absorbs heat during evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

water absorbs heat during evaporation

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 6

the fan being used to blow the water vapor from the air outlet out of the accommodating cavity

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11435096B2Evaporative air cooler
Publication Date: 2022.09.06 ZOU WEIQUAN
  • US11435096B2 patent drawing
  • US11435096B2 patent drawing
  • US11435096B2 patent drawing

AI summary

The present disclosure discloses an evaporative air cooler including a housing, an atomization part, and a cooling part. An accommodating cavity is arranged in the housing; a water storage tank is arranged at a bottom of the housing; the accommodating cavity is provided with an air inlet and an air outlet; the accommodating cavity communicating with the water storage tank; the atomization part includes an atomizer, and a water tank fixed to the housing; a first water storage cavity is arranged in the water tank; the atomizer is fixed to the water tank and placed in the accommodating cavity; the cooling part includes a wet curtain filter net and a fan which are fixed to the housing; the fan is arranged between the air inlet and the air outlet; and the wet curtain filter net being accommodated in the accommodating cavity and the water storage tank.