Evaporative Emissions Testing via Ambient Light Trigger

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Solution Overview

Problem

Existing vehicle evaporative emission control systems face issues with false failures in diagnosing undesired evaporative emissions due to customer driving habits and ambient temperature variations, leading to potential unnecessary engine service and battery drain from continuous monitoring.

Innovation Solution

A method that adjusts the timing of evaporative emissions tests based on ambient light changes, using a solar cell to wake the controller during sunrise or sunset when heat gains or losses are greatest, allowing for more accurate pressure and vacuum builds to indicate the presence of undesired emissions while reducing battery drain by maintaining the controller in a sleep mode otherwise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the controller continuously monitors evaporative emissions, then the reliability of emissions detection is improved, but the battery power consumption increases

Engineering Contradiction:
Improveemissions detection reliabilityVSAvoidbattery power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller performs evaporative emissions monitoring at periodic intervals rather than continuously, specifically waking from sleep mode at scheduled times to conduct pressure build-up tests and then returning to sleep mode. This periodic operation reduces battery power consumption while maintaining adequate emissions detection capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses ambient light sensors to automatically determine optimal test timing based on diurnal temperature cycles, eliminating the need for continuous controller intervention. The system self-regulates when to perform monitoring based on environmental conditions that naturally favor accurate emissions detection.

Inventive Principle:
Principle #25Self-service

2Reliability

If the EONV test is conducted under all conditions, then the emissions monitoring coverage is improved, but the false failure rate increases

Engineering Contradiction:
Improvemonitoring coverageVSAvoidtest accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system changes the operational parameters of the EONV test based on ambient conditions, specifically using ambient light levels as a trigger to determine when to conduct tests. By aligning tests with diurnal temperature cycles (when ambient light changes indicate temperature changes), the system ensures optimal pressure build-up conditions for accurate leak detection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary assessment of ambient conditions (light levels) before initiating the EONV test. This preliminary action ensures that tests are only conducted when environmental conditions are favorable, preventing false failures from occurring in unsuitable conditions.

Inventive Principle:
Principle #10Preliminary action

3Speed

If the controller remains awake for continuous monitoring, then the response time for emissions detection is improved, but the battery drain increases

Engineering Contradiction:
Improvedetection response timeVSAvoidbattery drain
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The controller alternates between sleep mode and active monitoring mode at periodic intervals, waking up at scheduled times to perform emissions tests and then returning to sleep. This periodic operation maintains the ability to detect emissions issues while significantly reducing battery power consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The ambient light sensor acts as an intermediary that triggers controller wake-up events. Instead of the controller continuously checking conditions, the sensor mediates by detecting ambient light changes and automatically signaling the controller to wake and perform monitoring, optimizing the balance between response time and power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the reliability of evaporative emissions monitoring by conducting tests during optimal diurnal temperature cycles, reducing false failures and conserving battery power by only waking the controller during necessary diagnostic procedures.

Implementation Method 1

A method that adjusts the timing of evaporative emissions tests based on ambient light changes, using a solar cell to wake the controller during sunrise or sunset

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The pressure in such a fuel system and evaporative emissions control system will increase if the tank is heated further (e.g., from hot exhaust or a hot parking surface) as liquid fuel vaporizes

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a vacuum is generated in the fuel system and evaporative emissions system as fuel vapors condense to liquid fuel

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10018158B2Evaporative emissions testing based on ambient light amount
Publication Date: 2018.07.10 FORD GLOBAL TECH LLC
  • US10018158B2 patent drawing
  • US10018158B2 patent drawing
  • US10018158B2 patent drawing

AI summary

Methods and systems are provided for conducting a test for undesired evaporative emissions in a vehicle fuel system and evaporative emissions control system based on diurnal temperature fluctuations. In one example, a method includes maintaining a vehicle controller in a sleep mode, where a sunrise or sunset event as sensed by a solar cell configured on an external surface of the vehicle triggers the controller to an awake mode whereupon the test for undesired evaporative emissions is conducted. In this way, in use monitoring performance completion rates may be improved, undesired evaporative emissions may be reduced, and the test for undesired evaporative emissions may be conducted during both heat gains and heat losses during a diurnal cycle without negatively impacting the main battery supply.