Evaporator and Condenser Turbulence Control for Compact Heat Pumps

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In heat pumps, the efficiency of evaporation and condensation is reduced due to layering in liquid layers, leading to limited heat transmission and the need for large cross-sectional areas in evaporators and condensers, which increases size and material requirements.

Innovation Solution

Implementing turbulence generators on evaporator and condenser surfaces to prevent layering and ensure even temperature distribution, and using laminarizers to make vapor streams laminar, enhancing evaporation and condensation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If turbulence generators are implemented on evaporator and condenser surfaces, then evaporation and condensation efficiency are significantly increased, but device complexity increases

Engineering Contradiction:
Improveevaporation and condensation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the physical state of fluid flow from laminar to turbulent through the introduction of turbulence generators. This changes the heat transfer parameters significantly, increasing efficiency by disrupting the thermal boundary layer and enhancing mixing between liquid and vapor phases.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Turbulence generators and laminarizers serve as intermediary elements between the evaporator/condenser surfaces and the fluid flow. These intermediaries modify the flow characteristics without being the primary heat transfer surfaces themselves, allowing efficiency enhancement while maintaining modular device design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If larger cross-sectional areas are used in evaporators and condensers to maintain sufficient power, then heat transmission efficiency is improved, but device size and material usage increase

Engineering Contradiction:
Improveheat pump powerVSAvoidcross-sectional area
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

By changing the flow regime parameter from laminar to turbulent, the heat transfer coefficient is significantly enhanced. This allows the same heat pump power to be achieved with a smaller cross-sectional area, as turbulent flow provides more effective heat transmission per unit area.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates an optimized flow environment within the evaporator and condenser using turbulence generators and laminarizers. This controlled flow environment maximizes heat transfer efficiency, allowing compact design while maintaining sufficient power output.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases evaporation and condensation efficiency, allowing for smaller, more compact heat pump designs while maintaining performance, and reduces material usage and manufacturing costs.

Implementation Method 1

a plurality of turbulence generators (40) which are implemented to generate turbulences in the operating liquid to be evaporated on the evaporator surface (80)

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

a plurality of turbulence generators which are implemented to generate current turbulences in the operating liquid located on the condenser surface (80)

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 3

a laminarizer (48) which is implemented to make a vapor current directed to the condenser surface laminar so that a vapor made laminar by the laminarizer impinges on the operating liquid

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentUS9732994B2Device and method for an efficient surface evaporation and for an efficient condensation
Publication Date: 2017.08.15 VERTIV SRL
  • US9732994B2 patent drawing
  • US9732994B2 patent drawing
  • US9732994B2 patent drawing

AI summary

An evaporator or a condenser includes a surface on which the operating liquid is arranged. Further, turbulence generators are provided to generate turbulences in the operating liquid located on the operating surface. In the condenser, alternatively or additionally, a laminarizer is present to make the vapor stream laminar provided by the compressor. On the evaporator side, the evaporation efficiency is increased and, on the condenser side, the condenser efficiency is increased, which may be used for a substantial reduction in size without loss of power of these components, in particular for a heat pump for heating a building.