eVTOL Battery Pack Power Distribution for State Variation Control

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Solution Overview

Problem

Electric aircraft experience variations in battery state, such as SOC and temperature, particularly during high output operations like takeoff and landing, leading to potential battery abnormalities and safety risks.

Innovation Solution

A controller that acquires battery information and executes power distribution control to reduce state variations among unit batteries, excluding a predetermined period immediately following takeoff to cruising, thereby suppressing battery abnormalities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power distribution control is executed during the predetermined period immediately following transition from takeoff to cruising, then battery state variation can be suppressed, but measurement precision of battery state deteriorates due to bias in ion concentration and temperature

Engineering Contradiction:
Improvebattery state uniformityVSAvoidbattery state monitoring accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control device determines to suspend power distribution control during the predetermined period immediately following transition from takeoff to cruising operation. This preliminary suspension prevents erroneous control actions based on inaccurate battery state measurements, and allows the battery system to stabilize before resuming control

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The power distribution control is dynamically adjusted based on the operational phase of the electric flight vehicle. The control device activates or suspends power distribution control according to whether the vehicle is in the predetermined period after takeoff transition or in other operational periods, optimizing control effectiveness while avoiding measurement errors

Inventive Principle:
Principle #15Dynamics

2Power

If high output is supplied during takeoff and landing operations, then flight performance is improved, but battery state variation increases leading to abnormality risk

Engineering Contradiction:
Improveoutput powerVSAvoidbattery state uniformity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control device applies differentiated power distribution to individual battery packs based on their specific states. By acquiring battery information from each battery pack and determining power distribution individually, the system addresses local variations in battery state while maintaining high overall output power during takeoff and landing operations

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control device dynamically adjusts power distribution parameters based on real-time battery state information. By changing power distribution ratios according to battery temperature, charge level, and other parameters, the system maintains high output power while suppressing excessive state variation among battery packs

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4679665A1Control device, control method, and program
Publication Date: 2026.01.14 DENSO CORP
  • EP4679665A1 patent drawingFigure 1
  • EP4679665A1 patent drawingFigure 2~3
  • EP4679665A1 patent drawingFigure 4

AI summary

A controller (50) controls power supplied from a battery (14) to an EPU (15) that drives a rotary wing (13) in an eVTOL. The controller includes an acquisition unit (51) that acquires battery information indicating states of battery packs (141) that are unit batteries included in the battery, and a control unit (52) that executes control based on the battery information. The control unit controls power distribution of the battery packs based on the battery information to reduce variation in state among the battery packs during at least a portion of an operation period excluding a predetermined period immediately following transition from takeoff operation to cruising operation.