Excavator Quick-Coupler Finger-Notch Safety Mechanism
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current quick couplers do not effectively prevent the locking of a bucket whose laden weight exceeds the capacity of the machine, potentially leading to accidents due to excessive load, as they fail to distinguish and prevent attachment between machines of different sizes and weights.
Innovation Solution
The safety device incorporates a finger-and-notch mechanism where the dimensions of the finger and notch on each part of the attachment are tailored to the specific machine and bucket sizes, allowing cooperation only when the load is within the machine's capacity, thereby preventing locking if the weight exceeds the machine's capacity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a quick coupler is designed to be universally compatible with a range of machines with different sizes, then the adaptability of the attachment is improved, but the ability to prevent excessive load attachment deteriorates
Solution Approach 1:
The patent applies local quality by making the finger and notch dimensions specific to each machine-bucket combination. Each machine size has uniquely dimensioned fingers that correspond to specifically dimensioned notches on compatible buckets. This localized customization of dimensions ensures that only the correct machine-bucket pair can lock together, preventing universal compatibility from enabling excessive load attachment.
Solution Approach 2:
The patent employs asymmetry by creating non-uniform finger and notch dimensions across different machine sizes. The fingers of larger machines have different dimensions than those of smaller machines, and correspondingly, the notches on buckets are asymmetrically dimensioned to match only their designated machine size. This asymmetric design ensures that a finger from one machine size cannot engage with a notch from a different machine size, thereby preventing incompatible and potentially dangerous attachments.
2Reliability
If the finger and notch dimensions are tailored to specific machine and bucket sizes, then the prevention of excessive load attachment is improved, but the complexity of the attachment system increases
Solution Approach 1:
The patent applies segmentation by dividing the attachment system into distinct components with specific dimensional characteristics - fingers on one part and notches on the other. Each component is independently dimensioned according to its designated machine size, allowing for modular manufacturing and assembly. This segmentation simplifies the overall system by creating discrete, interchangeable parts that maintain reliability through their specific dimensional relationships.
Solution Approach 2:
The patent utilizes parameter changes by varying the dimensional parameters of fingers and notches across different machine sizes. Rather than creating entirely different mechanisms for each size, the system maintains the same basic finger-notch locking mechanism but changes the specific dimensional parameters (length, width, depth) to ensure compatibility only between matched machine-bucket pairs. This approach maintains simplicity while achieving the safety objective.
Data Source
Figure 1~2
Figure 3~7
Figure 8~9
AI summary
Safety device for quick-fit attachments comprising two parts (1) and (2), of which one (1) is borne by the arm of the digger while the other (2) is secured to the tool (for example a dipper), said first part having a cradle (3) formed by a pair of hooks, able to grasp hold of a shaft (4) belonging to the second part in order to raise the tool and allow the first part to pivot so that the two parts can be pressed against one another to allow for locking, characterized in that each part of the attachment has a member (7) able to collaborate with a member (8) of the other part if the weight of the tool being picked up does not exceed the capacity of the digger, collaboration being impossible when such is not the case, so that the first part is unable to be pressed against the second and locking is prevented.