Exercise Carriage Resistance Adjustment Without Cable Binding

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Solution Overview

Problem

Existing exercise machines face challenges with changing resistance levels, configuring, and adjusting the machine configuration to accommodate differing exercises, adjusting the absolute rope lengths and the rope, and so on. The exercise machine is designed to be easy to use by providing mechanisms that allow the user to easily change the machine's configuration and make adjustments as the user moves seamlessly from one exercise to another.

Innovation Solution

The exercise machine includes a frame assembly with a translating carriage that can be connected to resistance springs, a foot bar that can be tilted, and a resistance adjustment mechanism that automatically relieves tension in the resistance cable when the pedal is in the initial position, allowing for easy adjustment of resistance levels without binding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the resistance cable is kept under constant tension to maintain resistance, then the resistance force is maintained, but the resistance adjuster cannot be moved to change resistance levels

Engineering Contradiction:
Improveresistance forceVSAvoidadjustability of resistance level
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The strain relief mechanism performs preliminary action by automatically relieving cable tension when the purchase reaches a predetermined position (end of stroke). This preliminary relief of tension enables the resistance adjuster to be moved freely for adjustment, while maintaining resistance force during the exercise stroke.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically transitions between two states: during exercise, the cable is under tension providing resistance force; at the end of stroke, the strain relief engages to relieve tension and permit adjustment. This dynamic state change resolves the contradiction between maintaining force and enabling adjustability.

Inventive Principle:
Principle #15Dynamics

2Power

If the resistance cable tension is high to provide effective resistance, then the exercise effectiveness is improved, but the difficulty of adjusting resistance levels increases

Engineering Contradiction:
Improveexercise effectivenessVSAvoidadjustment mechanism complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The strain relief mechanism is self-activating based on the purchase position. When the purchase reaches the predetermined position, the strain relief automatically engages to relieve cable tension, eliminating the need for manual intervention or complex control systems to enable adjustment.

Inventive Principle:
Principle #25Self-service

3Force

If the linkage is made rigid to transmit resistance force efficiently, then the force transmission is improved, but the ability to permit adjustment movement is reduced

Engineering Contradiction:
Improveforce transmission efficiencyVSAvoidadjustment capability
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The linkage system dynamically changes its mechanical state. During exercise, the linkage is rigid and transmits resistance force efficiently. When the strain relief engages at the predetermined position, the linkage becomes compliant, permitting the resistance adjuster to move freely for adjustment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The strain relief acts as an intermediary element between the resistance source and the resistance adjuster. It mediates the contradiction by selectively engaging to relieve cable tension, enabling adjustment movement while maintaining force transmission efficiency during exercise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The machine allows for seamless transitions between exercises by enabling easy resistance level changes and machine configuration adjustments, enhancing user experience and flexibility in workout routines.

Implementation Method 1

a strain relief coupled to the linkage and operably positioned between the resistance source and the resistance adjuster, when engaged the strain relief selectively reduces the resistance force transmitted through the linkage to the resistance adjuster

Methodology Applied
Scientific EffectStrain relief:

Implementation Method 2

a frame assembly with a translating carriage that can be connected to resistance springs

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 3

allowing for easy adjustment of resistance levels without binding

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentUS12472393B2Exercise device
Publication Date: 2025.11.18 ROCKIT BODY LLC
  • US12472393B2 patent drawing
  • US12472393B2 patent drawing
  • US12472393B2 patent drawing

AI summary

An exercise device comprises a frame having a front end and a back end, a carriage that rolls between the front end and the back end of the frame, a jump board assembly having a jump board rotatably attached to a jump board frame, and at least one hinge that permits the jump board frame to rotate between a stowed position beneath the carriage and a deployed position above the carriage. When the jump board frame is in the stowed position, the carriage rolls above the jump board assembly without interference.