Movable Shroud for Exercise Fan Airflow Control

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Solution Overview

Problem

Conventional stationary exercise machines with resistance fans do not allow users to change the airflow without modifying the resistance level, as the total surface area of the fan housing affects the resistance encountered.

Innovation Solution

A movable shroud on the housing of the resistance fan redirects air without altering the cross-sectional area, maintaining the resistance level by covering an equal portion of the openings as it moves, ensuring consistent resistance to the user.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the total surface area of the fan housing is reduced to redirect airflow, then airflow redirection is achieved, but the resistance level changes

Engineering Contradiction:
Improveairflow redirectionVSAvoidresistance level
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The housing is divided into multiple separate openings instead of a single large opening. This segmentation allows individual openings to be selectively covered by the shroud, enabling airflow redirection while maintaining the total open area constant, thus preserving resistance level

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A movable shroud is introduced that can dynamically adjust which openings are covered. The shroud moves to redirect airflow to different areas while maintaining a constant coverage area, allowing real-time airflow direction control without changing resistance

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a shroud is added to redirect airflow, then airflow direction is controlled, but device complexity increases

Engineering Contradiction:
Improveairflow direction controlVSAvoidhousing structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The shroud is designed as a thin, movable component that can be made from flexible or semi-rigid materials. This minimizes the added complexity and weight while still effectively redirecting airflow, as the shroud simply needs to occlude openings rather than form rigid structural elements

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shroud serves multiple functions: it redirects airflow, controls cooling distribution, and can be adjusted by the user. This single component performs what would otherwise require multiple separate systems, reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables airflow redirection without changing the resistance provided to the user, enhancing user comfort by maintaining consistent resistance levels during adjustments.

Implementation Method 1

a resistance fan on the supporting frame, the resistance fan being configured to provide an amount of resistance to a user of the exercise machine; a housing enclosing the resistance fan, the housing having a plurality of openings through which air from the resistance fan is directed towards the user of the exercise machine

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP3804820B1Exercise machines having a resistance fan that directs air for cooling a user
Publication Date: 2024.11.27 LIFE FITNESS LLC
  • EP3804820B1 patent drawingFigure 1
  • EP3804820B1 patent drawingFigure 2
  • EP3804820B1 patent drawingFigure 3

AI summary

An exercise machine has a supporting frame; a resistance fan on the supporting frame, the resistance fan being configured to provide an amount of resistance to a user of the exercise machine; a housing enclosing the resistance fan, the housing having a plurality of openings through which air from the resistance fan is directed towards the user of the exercise machine; and a shroud on the housing. The shroud is movable with respect to the plurality of openings so as to redirect the air from the resistance fan without changing the amount of resistance provided to the user of the exercise machine.