Modular Exercise Handle Coupling With Spherical Connectors

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Solution Overview

Problem

Existing hand-held exercise devices lack an efficient and versatile manufacturing method that allows for easy assembly and disassembly of components, limiting user customization and adaptability.

Innovation Solution

A hand-held exercise device comprising bell-shaped connectors with spherical heads and receiving cavities, covered by a flexible sheath, and handles with couplers, enabling easy coupling and uncoupling of handles and connectors, allowing for interchangeable components such as balls and elongated objects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional manufacturing methods are used for hand-held exercise devices, then the device structure is simple, but the assembly and disassembly process is complex and time-consuming

Engineering Contradiction:
Improveassembly and disassembly easeVSAvoidcoupling mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The exercise device is divided into modular components including handles, bell-shaped connectors, and interchangeable objects. Each component can be independently manufactured and assembled through simple coupling mechanisms, enabling easy assembly and disassembly while maintaining structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bell-shaped connectors feature spherical heads and receiving cavities that enable simple rotational coupling. This curved geometric design allows for straightforward assembly through rotation without complex fastening mechanisms, significantly improving ease of operation

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Adaptability or versatility

If fixed components are used in exercise devices, then the manufacturing process is simple, but user customization and adaptability are limited

Engineering Contradiction:
Improvecomponent interchangeabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The bell-shaped connectors serve as universal coupling elements that can connect different types of handles and objects. The standardized spherical head and receiving cavity design allows a single connector type to interface with multiple component variations, enabling user customization without increasing manufacturing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coupling mechanism allows for dynamic reconfiguration of the exercise device. Users can easily attach and detach different handles and objects through rotational movement, transforming a static fixed-structure device into a dynamic, adaptable system while maintaining simple manufacturing processes

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250345675A1Method for manufacturing a hand-held exercise device
Publication Date: 2025.11.13 CORBIN JOHN H
  • US20250345675A1 patent drawing
  • US20250345675A1 patent drawing
  • US20250345675A1 patent drawing

AI summary

A hand-held exercise device is disclosed. The exercise device includes a series of bell-shaped connectors. Each of the bell-shaped connector includes a spherical head and a spherical receiving cavity. The series is formed by rotatably coupling the spherical head of one bell-shaped connector to the receiving spherical cavity of another bell-shaped connector. The series of bell-shaped connectors is covered by a sheath for protection. A first end of the series of bell-shaped connectors has a spherical head in order to rotatably couple to a first handle having a coupler located at one end of the first handle. Similarly, a second end of the series of bell-shaped connectors has a receiving cavity in order to rotatably couple to a second handle having a coupler located at one end of the second handle.