Exercise Machine Motion Sensor for Precise Load Tracking

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Solution Overview

Problem

Conventional exercise machines lack precise detection of user exercise goals, are cumbersome to adjust, and generate noise due to heavy iron weight stacks, and previous resistance mechanisms like oil or air pressure cylinders are difficult to calculate exercise load accurately.

Innovation Solution

An exercise machine equipped with a small motion sensor that includes a multiple-axis tracking sensor module, microprocessors, and a Bluetooth module to track user exercise, detecting angular velocity, acceleration, and geomagnetic changes to determine exercise effectiveness without the need for weight adjustments, using a resistance mechanism with an oil pressure cylinder and pivot points for precise load application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If iron weight stack is used as exercise load, then exercise resistance is provided, but it is heavy and not easy to adjust the exercise load precisely

Engineering Contradiction:
Improveexercise loadVSAvoidadjustment ease
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent replaces the traditional mechanical iron weight stack system with an electronic control system that uses a motor to drive the curved bar. The exercise load is controlled electronically through current regulation rather than mechanically through weight stacks, enabling precise and easy adjustment of resistance levels without the need for physical weight changes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements dynamic load adjustment where the exercise resistance can be changed in real-time during exercise through electronic control of the motor current. This allows the load to be dynamically adapted to user needs without stopping exercise or manually changing weight stacks.

Inventive Principle:
Principle #15Dynamics

2Force

If iron weight stack is pulled up by the steel wire and dropped, then exercise load is provided, but it creates loud noise which not only disturbing but also make people feel uncomfortable

Engineering Contradiction:
Improveexercise loadVSAvoidnoise
Core Design Contradiction:
ForceVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical dropping mechanism of iron weight stacks with an electric motor-driven system. The motor smoothly accelerates and decelerates the curved bar, eliminating the impact noise generated by dropped weights. The exercise load is applied through controlled motor torque rather than gravitational impact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If conventional exercise machine is used, then exercise goal is set, but lack of device for precisely detecting whether users achieve the goal

Engineering Contradiction:
Improveexercise goalVSAvoiddetection precision
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent incorporates a sensor system that detects the position and motion of the curved bar, providing real-time feedback to the control system. This feedback mechanism precisely measures whether the user has achieved the preset exercise goals by monitoring parameters such as displacement, speed, and acceleration of the moving components.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary detection system consisting of sensors and a control unit that mediates between the user's physical exercise and the evaluation of exercise goals. The sensors detect motion parameters and the control unit processes this information to determine goal achievement, providing objective measurement rather than relying on user self-reporting.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Force

If oil pressure cylinder or air pressure cylinder is used as resistance, then exercise load is provided, but not easy to calculate the exercise load

Engineering Contradiction:
Improveexercise loadVSAvoidcalculation complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent replaces hydraulic or pneumatic resistance systems with an electric motor-driven system where exercise load is controlled through electrical current regulation. The load calculation becomes straightforward through electronic sensing and control, avoiding the complex pressure-volume relationships and calculation requirements of oil or air pressure cylinders.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3744407B1Exercise machine using motion sensor to track exercise
Publication Date: 2024.02.21 JIAN LING TECH
  • EP3744407B1 patent drawingFigure 1
  • EP3744407B1 patent drawingFigure 2
  • EP3744407B1 patent drawingFigure 3A

AI summary

An exercise machine using motion sensor to track exercise, comprising: an exercise equipment (10), including a mainframe (11), the mainframe (11) is fixed and won't be moved by user's movement, an operating mechanism (20), the operating mechanism (20) is arranged on the mainframe (11) and it will follow the movement of the user; wherein the operating mechanism (20) having a motion sensor (40), inside the motion sensor (40) having a multiple-axis tracking sensor module (41) and a first microprocessor (42) for detecting the height displacement of the operating mechanism (20) and transmitting the height displacement signal to an electronic control device (50), then processing by a second microprocessor (53) arranged inside the electronic control device (50) to know whether the motion track of the user reach the preset position during exercise to ensure the effect of exercising.