Hybrid Resistance Layout for Exercise Machines With Dynamic Load Control

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Solution Overview

Problem

Conventional exercise machines lack the ability to provide a versatile range of exercises without limitations, require inconvenient weight adjustments, and fail to offer realistic haptic feedback, especially when combining physical weights with electromechanical resistance systems.

Innovation Solution

A hybrid resistance generation system integrating a weight stack with a plurality of weights and an electromechanical resistance module, connected in series, providing both tactile feedback and dynamic resistance adjustment, allowing for non-linear force distribution and seamless transitions between resistance sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If physical weights are used to provide resistance, then haptic feedback and user motivation are improved, but weight adjustment convenience deteriorates

Engineering Contradiction:
Improvehaptic feedback qualityVSAvoidweight adjustment convenience
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent combines physical weight stacks with an electromechanical resistance module in a hybrid system. The physical weights provide haptic feedback and motivation, while the electromechanical module enables easy, interruption-free weight adjustments through motorized control, resolving the contradiction between tactile quality and adjustment convenience.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electromechanical resistance module acts as an intermediary that supplements the physical weight system. It provides motorized resistance adjustment capability while working together with the physical weights, allowing users to benefit from both haptic feedback and convenient electronic control without replacing either component.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If electromechanical resistance systems are used to replace physical weights, then weight adjustment convenience is improved, but haptic feedback and user motivation deteriorate

Engineering Contradiction:
Improveweight adjustment convenienceVSAvoidhaptic feedback quality
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Instead of replacing physical weights with electromechanical systems, the patent merges both approaches. The physical weight stack remains the primary resistance source to maintain haptic feedback, while the electromechanical module adds motorized adjustment capability, achieving both convenience and tactile quality simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single resistance source is used, then device complexity is reduced, but exercise versatility and customization options deteriorate

Engineering Contradiction:
Improveresistance system simplicityVSAvoidexercise customization options
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent merges two resistance sources - physical weight stacks and electromechanical modules - to create a hybrid system. This combination provides exercise versatility and customization options while maintaining manageable complexity through integrated design, allowing users to leverage the strengths of both resistance types.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hybrid resistance system provides multi-functionality by enabling both physical weight-based exercises and electromechanical resistance exercises on the same device. This universal design allows a single machine to support diverse exercise types and customization options that would otherwise require separate equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260027400A1Hybrid resistance generation system for an exercise machine
Publication Date: 2026.01.29 ATLETICA DEUTSCHLAND GMBH
  • US20260027400A1 patent drawing
  • US20260027400A1 patent drawing
  • US20260027400A1 patent drawing

AI summary

The application relates to a hybrid resistance generation system for exercise machines, combining a traditional weight stack with an electromechanical resistance module. The system includes a housing, preferably with separate chambers for each component, ensuring minimized interference. Physical and electromechanical resistance sources are connected in series, offering dynamic resistance adjustments during workouts. A sensor system tracks the resistance applied and movement of the weight stack, providing real-time feedback. The system is adaptable to various exercise machines and offers enhanced user interaction through integrated data processing, enabling seamless transitions between resistance modes and customized training programs.