Removable Exhaled-Aerosol Filter Unit for E-Cigarette Airflow Separation

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Solution Overview

Problem

Existing non-combustible aerosol delivery systems, such as e-cigarettes, lack the ability to filter exhaled breath effectively, leading to undesirable exhalation of aerosol in certain environments and inefficient resource utilization due to the need to discard the entire device when the filter is depleted.

Innovation Solution

A non-combustible aerosol delivery system with a removable filter unit that separates inhalation and exhalation airflow paths, allowing users to switch between filtering exhaled breath and conventional use, and a single assembly design that balances the lifespan of vapor-forming material and filter, enabling easy replacement and reducing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter unit is integrated into the aerosol delivery system, then exhaled breath can be filtered, but the device complexity increases

Engineering Contradiction:
Improveexhaled aerosol filtrationVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The aerosol delivery system is divided into separate functional modules: a reusable main body and a replaceable filter unit. This segmentation allows the filter to be added as a distinct component that can be independently replaced, reducing the overall system complexity while maintaining the filtration function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter unit is designed to work with multiple types of aerosol delivery devices, creating a universal interface that accommodates different vaporizing articles. This multi-functionality reduces device complexity by using a standardized filter design rather than custom filters for each device type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the entire device is discarded when the filter is depleted, then filtering function is maintained, but resource utilization becomes inefficient

Engineering Contradiction:
Improvefiltering functionVSAvoidresource waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system separates the filter unit from the main device body, allowing only the consumable filter portion to be discarded while retaining the reusable vaporizing article. This segmentation enables selective replacement of depleted filters without wasting the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reusable main body is recovered and retained after the filter is depleted, while only the disposable filter unit is discarded. This approach maximizes resource utilization by keeping the expensive electronic components and housing in use for multiple filter cycles.

Inventive Principle:
Principle #34Discarding and recovering

3Object-affected harmful factors

If inhalation and exhalation airflow paths are separated, then filtering effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improveaerosol exhalation controlVSAvoidairflow path structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The airflow paths are segmented into distinct inhalation and exhalation channels within the filter unit. This segmentation allows effective separation of breath directions while keeping the overall structure compact and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inhalation and exhalation pathways are combined within a single integrated filter unit rather than requiring separate external components. This merging maintains filtering effectiveness while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides flexible use in various environments by filtering exhaled aerosol, prevents reinhalation of condensed components, and extends the device's lifespan by allowing separate replacement of the filter and vapor-forming material units, enhancing user experience and resource efficiency.

Implementation Method 1

a filter unit; an exhalate airflow path, adapted to convey breath from the user during an exhalation into the non-combustible aerosol delivery system to the filter unit

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a unit containing a vapour forming material; vaporisation; a heater having a heating element arranged to receive source liquid from the reservoir

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 3

a reservoir of a source liquid containing a formulation, typically including an active material such as nicotine, from which an aerosol is generated, e.g. through vaporisation. An aerosol source for an aerosol delivery device may thus comprise an aerosol generating component such as a heater having a heating element arranged to receive source liquid from the reservoir, for example through wicking / capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentEP4167775B1Non-combustible aerosol delivery system, filter unit and assembly
Publication Date: 2026.03.25 NICOVENTURES TRADING LTD
  • EP4167775B1 patent drawingFigure 1A
  • EP4167775B1 patent drawingFigure 1B
  • EP4167775B1 patent drawingFigure 2

AI summary

There is provided a non-combustible aerosol delivery system (100) for filtering exhaled breath, the aerosol delivery system comprising: • a power source (110); • a mouthpiece (120); • a removable filter unit (130); • wherein in a first configuration, the filter unit (130) is present and is in engagement with the non-combustible aerosol delivery system (100) to provide • an inhalate airflow path, adapted to convey vapour generated by the non-combustible aerosol delivery system (100) to the user during an inhalation, and • an exhalate airflow path, adapted to convey breath from the user during an exhalation into the non-combustible aerosol delivery system (100) to the filter unit (130); • wherein in a second configuration, the filter unit (130) is not in engagement with the non-combustible aerosol delivery system (100).