Exhaust Catalyst Monitoring via Split Sensor Offset Calibration

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Solution Overview

Problem

Existing methods for determining pollutant content in exhaust gas fail to accurately distinguish between changes in sensor offset and catalyst state parameter, leading to inaccurate assessments of vehicle catalyst efficiency.

Innovation Solution

Determine sensor offset in a first operating range and catalyst state parameter in a distinct second operating range, using specific air-fuel ratios, mass flow rates, and temperature ranges to differentiate between these parameters, ensuring accurate pollutant concentration measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single operating range is used to determine both sensor offset and catalyst state parameter, then the device complexity is reduced, but the measurement precision of pollutant content deteriorates due to inability to distinguish between sensor offset changes and catalyst state changes

Engineering Contradiction:
Improvepollutant content measurement precisionVSAvoidoperating range management complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The operating range is segmented into a first operating range for determining sensor offset and a second operating range for determining catalyst state parameter. This segmentation allows the system to separately determine each parameter under appropriate conditions, improving measurement precision by avoiding confusion between sensor drift and catalyst degradation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor offset is determined in advance during the first operating range before catalyst state parameter determination in the second operating range. This preliminary action ensures that sensor offset is calibrated beforehand, allowing accurate distinction between sensor-related variations and actual catalyst performance changes.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If sensor offset and catalyst state parameter are determined simultaneously, then the productivity is improved, but the reliability of parameter determination deteriorates due to parameter coupling

Engineering Contradiction:
Improveparameter determination reliabilityVSAvoidparameter determination speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically switches between determining sensor offset and catalyst state parameter based on the current operating range. This dynamic approach ensures that the appropriate parameter is determined at the appropriate time, maintaining high reliability while achieving overall productivity through systematic alternation between the two determination processes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The determination of sensor offset and catalyst state parameter occurs periodically in alternating cycles. The system periodically determines sensor offset in the first operating range, then periodically determines catalyst state parameter in the second operating range, ensuring reliable separation of the two parameters while maintaining systematic monitoring frequency.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise determination of sensor offset and catalyst condition, allowing for improved monitoring and adjustment of exhaust aftertreatment systems in motor vehicles.

Implementation Method 1

a pollutant sensor arranged downstream of the exhaust gas aftertreatment device that reacts to nitrogen oxides and ammonia for determining a pollutant content in the exhaust gas

Methodology Applied
Scientific EffectCross-sensitivity:

Data Source

PatentEP4545762B1Method for operating a drive device for a motor vehicle, drive device for a motor vehicle, and computer program product
Publication Date: 2026.04.15 AUDI AG
  • EP4545762B1 patent drawingFigure 1
  • EP4545762B1 patent drawingFigure 2~3

AI summary

The invention relates to a method for operating a drive unit (1) for a motor vehicle, which comprises an exhaust gas-generating drive unit (2), an exhaust gas aftertreatment unit (12) designed as a vehicle catalyst for aftertreating the exhaust gas, and a pollutant sensor (15) arranged downstream of the exhaust gas aftertreatment unit (12) that reacts to nitrogen oxides and ammonia for determining a pollutant content in the exhaust gas, wherein the pollutant content is determined from a measured value of the pollutant sensor (15) and a sensor offset. It is provided that the sensor offset is determined only in a first operating range (16) of the drive unit (2) and a catalyst state parameter is determined only in a second operating range (17) of the drive unit (2) that differs from the first operating range (16). The invention further relates to a drive unit (1) for a motor vehicle and a computer program product.