Exhaust Catalyst Temperature Control via Fuel Injection

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Solution Overview

Problem

Increasing the catalyst temperature in exhaust purification systems to improve particulate matter removal leads to fluctuations in driving torque and acceleration, resulting in decreased drivability.

Innovation Solution

The exhaust purification system employs an execution control unit to determine when to increase the catalyst temperature by comparing the fuel injection amount with thresholds based on engine rotational speed and driving torque fluctuations, ensuring minimal impact on drivability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fuel injection amount is increased to raise the catalyst temperature, then the particulate matter removal ability is improved, but the driving torque fluctuates and drivability deteriorates

Engineering Contradiction:
Improveparticulate matter removal abilityVSAvoiddrivability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control system dynamically adjusts the fuel injection amount based on real-time driving conditions and catalyst temperature requirements. The execution control unit modifies the fuel injection strategy to raise catalyst temperature only when it does not conflict with drivability requirements, making the system adaptive rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the fuel injection amount parameter to control catalyst temperature. By carefully managing this parameter change within specific thresholds and conditions, the system achieves the desired temperature increase while minimizing the impact on driving torque and overall drivability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the catalyst temperature is increased to activate the catalyst, then the exhaust purification efficiency is improved, but abnormal noise is generated and drivability decreases

Engineering Contradiction:
Improveexhaust purification efficiencyVSAvoiddrivability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system performs preliminary assessment of driving conditions before initiating catalyst temperature increase. The execution control unit evaluates whether the current driving state can tolerate the upcoming temperature rise actions, preventing drivability degradation by avoiding temperature increases during critical driving phases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors driving torque, accelerator opening degree, and catalyst temperature to provide feedback to the execution control unit. This feedback mechanism allows real-time adjustment of the fuel injection strategy to maintain both exhaust purification efficiency and drivability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses the decrease in drivability when transitioning to a temperature rise mode, maintaining vehicle performance and driver experience.

Implementation Method 1

a catalyst to remove particulate matter contained in exhaust from a diesel engine... By increasing the temperature of the catalyst, an ability to remove the particulate matter contained in the exhaust is improved

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentEP3428416B1Exhaust purification system and control method
Publication Date: 2025.04.30 ISUZU MOTORS LTD
  • EP3428416B1 patent drawingFigure 1
  • EP3428416B1 patent drawingFigure 2

AI summary

This exhaust purification system 1 is provided with: a fuel injection amount acquisition unit 11 for acquiring fuel injection amounts of a vehicle; a temperature acquisition unit 12 for acquiring the temperature of a catalyst for reducing and purifying nitrogen compounds in exhaust; a temperature control unit 13 for controlling the temperature of the catalyst; and an execution control unit 14 which causes the temperature control unit 13 to increase the temperature of the catalyst when the temperature of the catalyst is lower than a prescribed threshold and the fuel injection amount satisfies a prescribed condition.