Exhaust Purifier as Dynamic Damper for Powertrain Torsional Vibration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing powertrain designs face challenges in reducing torsional vibrations, which can increase weight due to enhanced fastening forces required to mitigate these vibrations, leading to inefficiencies in vibration reduction across the entire powertrain region.

Innovation Solution

The exhaust purifier is designed to function as a dynamic damper by being supported with a first support having lower horizontal direction stiffness, allowing it to swing and absorb torsional vibrations, while a second support limits vibrations in the vehicle height direction, and an auxiliary device is used to further reduce vibrations across the powertrain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the fastening force of bolts is increased to enhance the stiffness of the fastening portion, then the torsional vibration is reduced, but the wall thickness of the fastening portion must be increased, resulting in weight increase

Engineering Contradiction:
Improvetorsional vibration reductionVSAvoidfastening portion weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The exhaust purifier acts as an intermediary dynamic damper between the engine and transmission, absorbing torsional vibrations without requiring enhanced fastening forces or thicker walls at the engine-transmission interface

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support stiffness parameters are specifically designed to be smaller in the horizontal direction than in the vertical direction, enabling the exhaust purifier to flexibly absorb horizontal torsional vibrations while maintaining vertical stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces torsional vibrations throughout the powertrain, from the upper to lower portions, enhancing durability and reducing weight by leveraging the exhaust purifier and auxiliary device as dynamic dampers.

Implementation Method 1

the exhaust purifier functions as a pendulum, where the portion of the exhaust purifier that is located downstream of the support swings with the support being a pivot

Methodology Applied
Scientific EffectPendulum: Pendulum

Implementation Method 2

the exhaust purifier is utilized as a dynamic damper

Methodology Applied
Scientific EffectDynamic damper: Damping

Data Source

PatentUS10578002B2Powertrain for vehicle
Publication Date: 2020.03.03 MAZDA MOTOR CORP
  • US10578002B2 patent drawing
  • US10578002B2 patent drawing
  • US10578002B2 patent drawing

AI summary

Provided is a powertrain for a vehicle in which an exhaust purifier is utilized as a dynamic damper. The powertrain includes an engine, and a transmission linked to the engine. The engine has an exhaust purification system containing a GPF device for purifying an exhaust gas. The exhaust purification system is disposed along a rear external surface of a cylinder head. The exhaust purification system is supported via a first support on the engine. A vertical side portion of the exhaust purification system is located downstream of the first support in a flow direction of an exhaust gas, extending in a direction away from the external surface.