Exhaust Stack Fairing Reduces Aerodynamic Drag

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Heavy-duty vehicles with vertical exhaust stacks experience aerodynamic drag due to the exposure of exhaust pipes to air streams, which reduces their efficiency and increases pressure differential, leading to increased drag on the vehicle.

Innovation Solution

A fairing system with a streamlined exterior surface and internal cavity is coupled to the exhaust pipe, featuring an aperture for exhaust gas discharge, reducing direct air impingement and pressure drag, and is designed to redirect airflow around the cab, thereby minimizing drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the exhaust stack is positioned along the outside portion of the vehicle cab, then the exhaust system configuration is simplified, but aerodynamic drag increases

Engineering Contradiction:
Improveexhaust system configurationVSAvoidaerodynamic drag
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

A fairing is introduced as an intermediary component between the exhaust pipe and the air stream. The fairing has a streamlined exterior surface that mediates the interaction between the air stream and the exhaust system, reducing aerodynamic drag while allowing the exhaust pipe to remain in a simplified external configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fairing acts as a shell structure with a streamlined exterior surface that encloses the exhaust pipe. This shell configuration allows the exhaust system to maintain its simplified external positioning while the fairing's aerodynamic shape reduces the adverse interaction with the air stream

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fairing system significantly reduces aerodynamic drag on heavy-duty vehicles by minimizing pressure differential and redirecting airflow, enhancing the overall aerodynamic efficiency and reducing heat exposure risks.

Implementation Method 1

exposing the exhaust stack and, therefore, the exhaust pipe to the air stream creates drag, thereby reducing the aerodynamic efficiency of the vehicle

Methodology Applied
Scientific EffectAerodynamic drag reduction: Drag

Implementation Method 2

The fairing has a streamlined exterior surface... redirecting airflow around the cab, thereby minimizing drag

Methodology Applied
Scientific EffectStreamlined flow: Aerofoil

Data Source

PatentUS7958966B2Exhaust stack fairing
Publication Date: 2011.06.14 PACCAR INC
  • US7958966B2 patent drawing
  • US7958966B2 patent drawing
  • US7958966B2 patent drawing

AI summary

A fairing is configured for use with the exhaust stack of a heavy-duty vehicle. The exhaust stack has an exhaust pipe with an intake end for receiving exhaust gases from an internal combustion engine and a discharge end for discharging the exhaust gases. The fairing includes a streamlined exterior surface and a cavity for receiving the discharge end of the exhaust pipe. An aperture extends through a rear portion of the exterior surface so that exhaust gases discharged from the discharge end of the exhaust pipe pass through the cavity and out of the aperture. The fairing further includes a coupler to couple the fairing to the exhaust pipe.