Exhaust Temperature Rate of Change for Aftertreatment Theft Detection

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Solution Overview

Problem

Conventional anti-theft devices for exhaust after-treatment systems in internal combustion engines cannot detect the removal of the system from the exhaust pipe without cutting the electrical wiring of the temperature sensor, leading to ineffective theft detection.

Innovation Solution

A control device is implemented in the internal combustion engine that calculates the temperature of exhaust flowing into and out of the exhaust after-treatment system, determining the rate of change over time for both temperatures, and uses this information to judge if the system has been removed from the exhaust pipe by analyzing the difference between these rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical wiring cutting detection is used to detect exhaust after-treatment system removal, then theft detection capability is improved, but detection reliability deteriorates when wiring is not cut

Engineering Contradiction:
Improvetheft detection capabilityVSAvoidremoval detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent changes the detection parameter from electrical wiring integrity to exhaust temperature characteristics. By monitoring the rate of change of exhaust temperature and comparing it between upstream and downstream of the after-treatment system, the system can detect removal without relying on electrical wiring status, thus resolving the contradiction between theft detection capability and detection accuracy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the electrical detection system (wiring cut detection) with a thermal detection system (exhaust temperature monitoring). This substitution allows detection of system removal based on thermal characteristics rather than electrical continuity, eliminating the false negative problem when wiring is not cut

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If temperature sensor wiring is monitored for theft detection, then anti-theft function is improved, but false negatives occur when wiring remains intact

Engineering Contradiction:
Improvetheft preventionVSAvoiddetection reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The detection parameter is changed from electrical wiring status to exhaust temperature rate of change. This allows the system to reliably detect removal events regardless of wiring integrity, eliminating false negatives while maintaining theft prevention capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The exhaust temperature serves as an intermediary parameter that indirectly indicates the presence or removal of the after-treatment system. By monitoring how the exhaust temperature changes as it passes through the system, the system can detect removal without directly monitoring wiring integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for accurate detection of the removal of the exhaust after-treatment system from the exhaust pipe, enhancing theft prevention and reducing false positives due to sensor placement variations.

Implementation Method 1

it is possible to utilize a heat capacity of an exhaust after-treatment system to detect removal of an exhaust after-treatment system from an exhaust pipe

Methodology Applied
Scientific EffectHeat capacity:

Data Source

PatentUS11286837B2Control device for internal combustion engine
Publication Date: 2022.03.29 TOYOTA JIDOSHA KK
  • US11286837B2 patent drawing
  • US11286837B2 patent drawing
  • US11286837B2 patent drawing

AI summary

A control device comprising a first exhaust temperature calculation part calculating a temperature of exhaust flowing into a PM trapping device as a first exhaust temperature, a second exhaust temperature calculation part calculating a temperature of exhaust flowing out from the PM trapping device as a second exhaust temperature, a rate of change over time calculation part calculating a rate of change over time of the first exhaust temperature and a rate of change over time of the second exhaust temperature, and a judgment part judging if the PM trapping device is in a removed state removed from the exhaust passage based on a difference between the rate of change over time of the first exhaust temperature and the rate of change over time of the second exhaust temperature.