Exhaust Assembly Vortex Generators for Reverse-Flow Separation

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Solution Overview

Problem

Exhaust gases in contemporary turbo-prop engines experience separation during a 180-degree turn, leading to reduced overall exhaust system and engine performance.

Innovation Solution

Incorporation of vortex generators within the exhaust conduit's reverse flow portion, specifically designed as anti-ice scoops, to generate vortices that minimize flow separation and enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If exhaust gases make an almost 180 degree turn with a low radius in the reverse flow portion, then the exhaust assembly can be shorter and lighter, but flow separation occurs which reduces exhaust system and engine performance

Engineering Contradiction:
Improveexhaust assembly lengthVSAvoidexhaust system performance
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

Vortex generators are installed upstream in the reverse flow portion to preliminarily energize the boundary layer before the sharp turn, creating rotational flow that delays separation and maintains performance in compact configurations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The vortex generators change the flow parameters by introducing controlled rotation and increasing boundary layer energy, transforming the flow state to resist separation during the 180-degree turn

Inventive Principle:
Principle #35Parameter changes

2Productivity

If vortex generators are added to the exhaust conduit, then flow separation is reduced and performance is improved, but device complexity increases

Engineering Contradiction:
Improveengine performanceVSAvoidexhaust assembly complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The vortex generators are positioned to utilize the existing exhaust gas flow to generate beneficial vortices, allowing the flow itself to do the work of preventing separation without requiring additional active control systems or complex mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vortex generators reduce flow separation and pressure loss, improving engine performance and allowing for shorter, lighter engine designs by maintaining high exhaust gas velocity and reducing the risk of ice formation.

Implementation Method 1

generating a vortex in the flow of combustion gas during the reversing

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Implementation Method 2

scooping a portion of the combustion gas into an anti-ice scoop

Methodology Applied
Scientific EffectConvection heat transfer: Convection

Data Source

PatentEP3418507B1Exhaust assembly with vortex generator
Publication Date: 2025.09.24 GENERAL ELECTRIC CO POLSKA SP ZOO
  • EP3418507B1 patent drawingFigure 1
  • EP3418507B1 patent drawingFigure 2
  • EP3418507B1 patent drawingFigure 3

AI summary

An apparatus and method for an exhaust assembly for a turbine engine including a reverse flow portion. The exhaust assembly can include an exhaust stub extending between an exhaust collector and an exhaust outlet to define an exhaust conduit having the reverse flow portion. A flow of combustion gases can exit the engine and travel through the exhaust assembly. The exhaust assembly can be applied to a turboprop engine.