Exoskeleton Boot Power Layout for Natural Motion and Low Loss

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Solution Overview

Problem

Existing exoskeletons often interfere with the natural motion of the body, require cumbersome power cables, and suffer from power inefficiencies due to distant battery locations, leading to increased mass and potential snag hazards.

Innovation Solution

A battery-powered active exoskeleton with a local battery module integrated near the knee, coupled with advanced battery management and water-resistant design, allowing for efficient power delivery and reduced interference with natural motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a distant battery location is used in the exoskeleton system, then the overall device can be simpler to manufacture, but power losses increase and power delivery efficiency deteriorates

Engineering Contradiction:
Improvepower lossesVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The power system is segmented into distributed battery modules located at multiple positions (ankle, knee, hip) rather than using a single distant battery. This segmentation reduces power loss by placing power sources closer to the actuators while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power delivery is optimized by providing local battery modules at specific locations (ankle, knee, hip) close to the actuators. This local quality approach ensures minimal power loss for each actuator while the overall system maintains coherence through centralized control.

Inventive Principle:
Principle #3Local quality

2Power

If a battery module is integrated near the knee, then power delivery efficiency improves and power losses are minimized, but the device complexity increases

Engineering Contradiction:
Improvepower deliveryVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The battery system is divided into multiple independent modules distributed at different locations (ankle, knee, hip). Each module independently manages power for its local actuators, improving power delivery efficiency while the modular design keeps complexity manageable through standardized interfaces and control protocols.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery modules are designed with universal interfaces and standardized communication protocols that work across different locations and actuator configurations. This multi-functionality allows the same module design to serve multiple purposes, reducing overall system complexity despite the distributed architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If power cables are used to connect distant battery to actuators, then the system can be simpler, but snag hazards increase and mobility is reduced

Engineering Contradiction:
ImprovemobilityVSAvoidsnag hazards
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The power cables are extracted from the system by replacing them with wireless power transmission technology. This eliminates the physical cables that cause snag hazards and restrict mobility, while the exoskeleton maintains full power delivery capability through wireless energy transfer from distributed battery modules to actuators.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250381089A1Real-time feedback-based optimization of an exoskeleton
Publication Date: 2025.12.18 DEPHY INC
  • US20250381089A1 patent drawing
  • US20250381089A1 patent drawing
  • US20250381089A1 patent drawing

AI summary

Systems and methods for determining a level of collaboration between a user and an exoskeleton boot are provided. A device, using an exoskeleton boot, can provide a level of force to a limb of a user to aide movement of the limb. The device can measure one or more parameters of the exoskeleton boot during the movement of the limb using the exoskeleton boot. The device can determine one or more biometrics of the user during the movement of the limb using the exoskeleton boot. The device can determine, based on the one or more biometrics and the one or more parameters of the device, a metric indicative of a collaboration between the user and the exoskeleton boot during the movement.