Expandable Bone Fixation Device Anchoring Force

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Solution Overview

Problem

Existing fixation systems for broken bones, such as compression fractures of vertebrae, face issues with fixation screw backout and reduced anchoring force, leading to potential failure and additional bone damage.

Innovation Solution

An expandable attachment device with a radially expandable section and an unexpandable section, which can be used as a substitute for fixation screws, providing enhanced anchoring force and minimizing the risk of backout.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixation screws are used in existing fixation systems, then the screws can be inserted into bone to provide fixation, but the screws may backout or loosen causing reduction of fixation and potential failure

Engineering Contradiction:
Improvefixation reliabilityVSAvoidscrew position stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The fixation device incorporates an expandable section that transitions from a compressed low-profile configuration during insertion to an expanded configuration after insertion. This dynamic transformation allows the device to adapt its dimensions to achieve secure fixation while minimizing initial insertion trauma and maximizing final stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device changes its radial dimension parameter by expanding the expandable section after insertion into the bone. This parameter change from a compressed to an expanded state increases the anchoring force and prevents backout, directly addressing the screw position stability issue while maintaining fixation reliability.

Inventive Principle:
Principle #35Parameter changes

2Force

If fixation screws are used under heavy loads, then the screws can provide initial fixation, but the bones may fail and the screws can be ripped from the bone resulting in complete failure

Engineering Contradiction:
Improveanchoring forceVSAvoidbone fixation strength
Core Design Contradiction:
ForceVSStrength

Solution Approach 1:

The expandable section dynamically increases the device's radial dimension after insertion, creating greater friction and mechanical interlocking with the bone tissue. This dynamic adaptation allows the device to distribute heavy loads more effectively across a larger surface area, preventing bone failure and screw extraction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device transitions from a one-dimensional linear insertion to a three-dimensional expanded configuration within the bone. By utilizing the radial dimension, the device creates a larger anchoring surface area that resists extraction forces and distributes mechanical loads more effectively, thereby increasing both anchoring force and overall fixation strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a radially expandable section is added to the fixation device, then the anchoring force is enhanced and backout is reduced, but the device complexity increases

Engineering Contradiction:
Improvefixation reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fixation device is segmented into three distinct sections: an unexpandable first section, an expandable middle section, and an unexpandable second section. This segmentation allows the complex expandable functionality to be isolated to a specific portion of the device, simplifying the overall design and manufacturing while maintaining the reliability benefits of expansion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The expandable section serves multiple functions: it provides structural support, enhances anchoring force through expansion, and prevents screw backout. By consolidating these multiple functions into a single component, the device reduces overall complexity compared to using separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12207854B2Expandable attachment device and method
Publication Date: 2025.01.28 STOUT MEDICAL GROUP LP
  • US12207854B2 patent drawing
  • US12207854B2 patent drawing
  • US12207854B2 patent drawing

AI summary

An attachment device with a radially expandable section is disclosed. The attachment device can have helical threads, for example, to facilitate screwing the attachment device into a bone. Methods of using the same are also disclosed. The attachment device can be positioned to radially expand the expandable section in cancellous bone substantially surrounded by cortical bone.