Expandable Environmental Control Unit for Compact Transport

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Solution Overview

Problem

Portable environmental control units for temporary shelters face size and weight restrictions that limit their capacity and efficiency for cooling and heating, necessitating a solution that enhances performance while minimizing transport footprint.

Innovation Solution

An expandable environmental control unit with a base section and a mobile section that can be collapsed for storage and transport, featuring a temperature control system with a compressor, outdoor heat exchangers, and an indoor heat exchanger, which can be expanded to provide efficient air flow and temperature control, utilizing a reversing valve for heating or cooling functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the environmental control unit is designed with fixed compact dimensions for transport, then it meets size and weight restrictions, but its cooling and heating capacity is limited

Engineering Contradiction:
Improveweight of environmental control unitVSAvoidcooling and heating capacity
Core Design Contradiction:
Weight of moving objectVSProductivity

Solution Approach 1:

The environmental control unit employs an expandable mobile section that can transition between a collapsed configuration for transport and an extended configuration for operation. The mobile section includes extendable struts and movable components that allow the unit to dynamically change its dimensions, enabling it to meet size restrictions during transport while providing sufficient cooling and heating capacity when deployed in the extended position.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If the environmental control unit is designed with fixed compact dimensions for transport, then it meets size restrictions, but its efficiency is limited

Engineering Contradiction:
Improvefootprint for transportVSAvoidcooling and heating efficiency
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The unit utilizes an expandable mobile section with extendable struts and movable heat exchangers that allow the system to optimize its surface area and heat transfer efficiency when deployed. The outdoor and indoor heat exchangers can extend to provide adequate heat transfer area for efficient operation, while retracting to minimize footprint during transport.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the mobile section is extended for operation, then capacity and efficiency are improved, but the footprint for transport increases

Engineering Contradiction:
Improvecooling and heating capacityVSAvoidfootprint for transport
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The mobile section is designed to nest within or collapse against the base section when not in use. The extendable struts and movable heat exchangers can be retracted into a compact configuration that fits within the base section's footprint, allowing the unit to be transported in a minimized volume while maintaining full capacity when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The expandable design maximizes efficiency and capacity, minimizes energy consumption, and reduces the footprint required for transport and storage, while allowing for easy access and maintenance of components, thereby addressing the limitations of existing portable units.

Implementation Method 1

a compressor and outdoor heat exchangers coupled to the base section

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

outdoor heat exchangers coupled to the base section

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

an expansion device and an indoor heat exchanger coupled to the mobile section

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

utilizing a reversing valve for heating or cooling functions

Methodology Applied
Scientific EffectFluid flow direction control: Valve

Data Source

PatentEP4124804B1Expandable environmental control unit
Publication Date: 2024.09.04 AAR MANUFACTURING INC
  • EP4124804B1 patent drawingFigure 1~4
  • EP4124804B1 patent drawingFigure 5
  • EP4124804B1 patent drawingFigure 6

AI summary

An environmental control unit for providing heated or cooled air to an enclosed environment, such as a building structure or temporary shelter. Air passes through the environmental control unit and the air is heated or cooled by a temperature control system of the environmental control unit. The heated or cooled air is provided to the enclosed environment.