Expandable Cover Mechanism with Integral Ribs for Vehicle Protection

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Solution Overview

Problem

Existing storage covers for vehicles and conveyances, such as fabric tarps, are inadequate in providing comprehensive protection against the elements, are inconvenient to deploy, and lack structural integrity, while proposed solid structures are expensive and complex.

Innovation Solution

A versatile cover mechanism featuring a support frame and an expandable cover with integral ribs, which can be folded for storage and quickly deployed to form a self-supporting structure, using grappling members like hooks and wheels for easy deployment and secure attachment to a stable surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a fabric cover or tarp is used to protect a vehicle, then some protection from the elements is provided, but the cover does not provide comprehensive protection, allows moisture to seep through, and lacks structural protection

Engineering Contradiction:
Improveprotection from elementsVSAvoidcomprehensive protection
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The cover is divided into multiple panels that can be assembled together to form a complete enclosure around the vehicle. This segmentation allows the cover to provide comprehensive protection while maintaining ease of assembly and disassembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover uses a composite structure combining a waterproof outer layer with an insulating inner layer. This composite material approach provides both moisture protection and thermal insulation, addressing multiple protection needs simultaneously.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If a fabric cover is used, then the vehicle can be covered, but the cover requires ropes or cables to secure, taking extra time and several steps to deploy

Engineering Contradiction:
Improvedeployment convenienceVSAvoiddeployment time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The cover incorporates zippers and Velcro fasteners that allow dynamic adjustment and quick fastening/unfastening. This replaces static rope-based securing with flexible, rapid-closure mechanisms that significantly reduce deployment time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover design includes self-aligning panels and self-closing fasteners that automatically position and secure themselves during assembly, reducing the need for manual adjustment and multiple securing steps.

Inventive Principle:
Principle #25Self-service

3Strength

If a solid structure with a roof is used to provide better protection, then structural protection is improved, but the structure becomes expensive and complex

Engineering Contradiction:
Improvestructural protectionVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The cover uses flexible waterproof fabric panels reinforced with structural frames at key points. This approach provides structural protection where needed while maintaining flexibility and avoiding the complexity of a fully rigid structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The structural support is segmented into separate frame components that attach to the fabric panels at specific locations. This provides structural integrity without requiring a complex integrated rigid framework throughout the entire cover.

Inventive Principle:
Principle #1Segmentation

4Shape

If a fabric cover closely follows the contours of the vehicle, then the cover fits the vehicle shape, but it provides no structural protection to the vehicle

Engineering Contradiction:
Improvecover fitVSAvoidstructural protection
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The cover uses flexible waterproof fabric panels reinforced with structural frames at key points. This approach provides structural protection where needed while maintaining flexibility and avoiding the complexity of a fully rigid structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS10066416B2Compactable storage cover
Publication Date: 2018.09.04 IO CONTROLS CORP
  • US10066416B2 patent drawing
  • US10066416B2 patent drawing
  • US10066416B2 patent drawing

AI summary

A cover mechanism comprises a support frame with base supports and a multi-part expandable cover engaged with the base supports by grappling members or other means. The expandable cover may have a pliable exterior cover and a set of integral ribs, the expandable cover being foldable when not deployed and being expandable to form a self-supporting structure when deployed. The base supports may provide a sliding track for the grappling members to facilitate expansion of the cover. The base supports may be adapted to rest on the ground or buoyant so that the cover can be used with watercraft. The expandable cover may be deployed by pivoting it from a folded position to an upright position, sliding the cover along the base support tracks, and pivoting the cover from the front of the base supports downwards, forming an enclosure thereby.