Expandable Medical Device Support Member for Catheter Pushability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing expandable medical devices face challenges in deliverability due to high delivery force requirements and insufficient column strength, which can lead to damage of the device and/or the delivery catheter.

Innovation Solution

Incorporating a support member, such as a braided wire structure with a support member, to enhance the pushability and column strength of the expanding device, allowing it to be delivered through a delivery catheter without causing damage, and enabling controlled expansion within the body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the expandable device is designed with sufficient column strength to be pushable through the delivery catheter, then deliverability is improved, but the device becomes more complex and requires additional structural components

Engineering Contradiction:
ImprovedeliverabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into two functional components: the expandable device proper and a separate support member (pushable member). The support member provides the necessary column strength and pushability during delivery, while the expandable device maintains its compliance and expandability function. This segmentation allows each component to be optimized for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member acts as an intermediary element between the operator and the expandable device during delivery. It transmits the pushing force from the operator through the delivery catheter to the expandable device, enabling controlled delivery without requiring the expandable device itself to have high column strength. After delivery, the support member is removed or left behind, and the expandable device performs its intended function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the expandable device is made more rigid to increase pushability, then delivery through the catheter is facilitated, but the device's ability to expand and conform to the vessel wall is reduced

Engineering Contradiction:
ImprovepushabilityVSAvoidexpandability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system separates the pushability function (handled by the rigid support member) from the expandability function (handled by the compliant expandable device). The support member can be pushed through the catheter with ease due to its rigid structure, while the expandable device remains compliant and capable of expanding to conform to the vessel wall geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member transitions from being the primary load-bearing structure during delivery to being removed or non-functional after delivery. The expandable device transitions from a compressed state during delivery to an expanded state after delivery, where it becomes the primary functional element. This dynamic role switching allows the system to have high pushability during delivery and high adaptability during use.

Inventive Principle:
Principle #15Dynamics

3Productivity

If high force is applied to deliver the expandable device through the catheter, then delivery is achieved, but damage to the device and/or catheter may occur

Engineering Contradiction:
Improvedelivery efficiencyVSAvoiddamage risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The support member serves as a protective intermediary that absorbs and distributes the delivery forces. It has sufficient column strength to withstand the pushing forces without buckling, protecting the expandable device from damage. The support member also protects the delivery catheter from damage by preventing excessive forces from being applied directly to the catheter wall during delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support member is designed with sufficient structural strength beforehand to prevent damage during the delivery process. It acts as a pre-positioned protective element that absorbs potential damage forces before they can affect the expandable device or the delivery catheter, ensuring safe delivery without requiring excessive force application.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12396732B2Expanding medical device with support
Publication Date: 2025.08.26 KA MEDICAL LLC
  • US12396732B2 patent drawing
  • US12396732B2 patent drawing
  • US12396732B2 patent drawing

AI summary

This application describes various embodiments of an expandable device that includes at least one support member. The support member (or members) is integrated into the structure of the expandable device and increases its column strength, which thus augments pushability of the expanding device through a delivery catheter. The support member allows force applied while pushing from the proximal end of the expandable device to be translated to the distal end of the device and therefore avoid bunching or deformation without increasing the profile of the device to a degree that would prohibit passage through a lumen of a specific required size. Thus, the expandable devices described herein address at least some of the shortcomings discussed above.